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901136 REV A 10/3/11, INST 64-66 CHEV P-UP wo AC w/ STD EVAP KIT PG 5 OF 24

THE HEATER CONTROL VALVE IS A NORMALLY OPEN VALVE.  IT MUST BE CONNECTED TO 

THE ECU TO BLOCK WATER FLOW IN MAX AC MODE.  

CARE MUST BE TAKEN WHEN INSTALLING THE COMPRESSOR LEAD, NOT TO SHORT

IT TO GROUND. THE COMPRESSOR LEAD MUST NOT BE CONNECTED TO A CONDENSER

FAN OR ANY OTHER AUXILIARY DEVICE.  SHORTING TO GROUND OR CONNECTING 

TO A CONDENSER FAN OR ANY OTHER AUXILIARY DEVICE WILL CAUSE SEVERE DAMAGE

TO THE ECU. 

SOME VEHICLES MAY HAVE HAD SOME OR ALL OF THEIR RADIO INTERFERENCE CAPACITORS 
REMOVED. THERE SHOULD BE A CAPACITOR FOUND AT EACH OF THE FOLLOWING LOCATIONS:

1. ON THE POSITIVE TERMINAL OF THE IGNITION COIL
2. IF THERE IS A GENERATOR, ON THE ARMATURE TERMINAL OF THE GENERATOR
3. IF THERE IS A GENERATOR, ON THE BATTERY TERMINAL OF THE VOLTAGE REGULATOR

MOST ALTERNATORS HAVE A CAPACITOR INSTALLED INTERNALLY TO ELIMINATE WHAT IS CALLED 
'WHINING' AS THE ENGINE IS REVVED. IF WHINING IS HEARD IN THE RADIO, OR JUST TO BE EXTRA 
CAUTIOUS, A RADIO INTERFERENCE CAPACITOR CAN BE ADDED TO THE BATTERY TERMINAL OF 
THE ALTERNATOR.

IT IS ALSO IMPORTANT THAT THE BATTERY LEAD IS IN GOOD SHAPE AND THAT THE GROUND 
LEADS ARE NOT COMPROMISED. THERE SHOULD BE A HEAVY GROUND FROM THE BATTERY TO 
THE ENGINE BLOCK, AND ADDITIONAL GROUNDS TO THE BODY AND TO THE CHASSIS.

IF THESE PRECAUTIONS ARE NOT OBSERVED, IT IS POSSIBLE FOR VOLTAGE SPIKES TO BE PRESENT 
ON THE BATTERY LEADS. THESE SPIKES COME FROM IGNITION SYSTEMS, CHARGING SYSTEMS, 
AND FROM TURNING SOME OF THE VEHICLE'S OTHER SYSTEMS ON AND OFF. MODERN 
COMPUTER OPERATED EQUIPMENT CAN BE SENSITIVE TO VOLTAGE SPIKES ON THEIR POWER 
LEADS, WHICH CAN CAUSE UNEXPECTED RESETS, STRANGE BEHAVIOR, AND MAY ALSO CAUSE 
PERMANENT DAMAGE.

VINTAGE AIR STRIVES TO HARDEN THEIR PRODUCTS AGAINST THESE TYPES OF ELECTRICAL NOISE, 
BUT THERE IS A POINT WHERE A VEHICLE'S ELECTRICAL SYSTEM CAN BE DEGRADED SO MUCH 
THAT NOTHING CAN HELP.

RADIO INTERFERENCE CAPACITORS SHOULD BE AVAILABLE AT MOST AUTO & TRUCK PARTS 
SUPPLIERS. THEY TYPICALLY ARE CYLINDRICAL IN SHAPE, A LITTLE OVER AN INCH LONG, A LITTLE 
OVER A HALF INCH IN DIAMETER, THEY HAVE A SINGLE LEAD COMING FROM ONE END OF THE 
CYLINDER WITH A TERMINAL ON THE END OF THE WIRE, AND THEY WILL HAVE A MOUNTING CLIP 
WHICH IS SCREWED INTO A GOOD GROUND ON THE VEHICLE. THE SPECIFIC VALUE OF THE 

CAPACITANCE IS NOT TOO SIGNIFICANT, IN COMPARISON TO IGNITION CAPACITORS THAT ARE 
MATCHED WITH THE COIL TO REDUCE PITTING OF THE POINTS.

IMPORTANT WIRING NOTICE-PLEASE READ

WHEN INSTALLING GROUND LEADS ON GEN IV SYSTEMS, THE BLOWER CONTROL GROUND

AND ECU GROUND MUST BE CONNECTED DIRECTLY TO THE NEGATIVE BATTERY POST.   

Summary of Contents for 1964-66 CHEV PICK-UP

Page 1: ...1964 66 CHEV PICK UP WITHOUT FACTORY AIR WITH STANDARD CONTROLS 751165 901136 REV A 10 3 11 INST 64 66 CHEV P UP wo AC w STD EVAP KIT PG 1 OF 24 an ISO 9001 2008 Registered Company...

Page 2: ...ON FIGURES 6 6a 11 DRAIN HOSE INSTALLATION LUBRICATING O RINGS A C HOSE INSTALLATION MODIFIED A C HOSE KIT FIGURES 7 8 12 FIREWALL OEM HEATER COVER INSTALLATION FIGURE 9 13 HEATER HOSE HEATER CONTROL...

Page 3: ...R 15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 751165 1 2 1 1 744004 VUE 791165 1 ACCESSORY KIT 791165 2 GEN IV 4 VENT EVAPORATOR SUB CASE ACCESSORY KIT 64 6...

Page 4: ...CIFICATIONS UNDER PRESSURE WITH DRY NITROGEN OR YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH A BINARY SWITCH DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSUR...

Page 5: ...HEAVY GROUND FROM THE BATTERY TO THE ENGINE BLOCK AND ADDITIONAL GROUNDS TO THE BODY AND TO THE CHASSIS IF THESE PRECAUTIONS ARE NOT OBSERVED IT IS POSSIBLE FOR VOLTAGE SPIKES TO BE PRESENT ON THE BA...

Page 6: ...VE RADIATOR RETAIN HEATER BLOWER ASSEMBLY AND OEM HEATER HOSES DISCARD ENGINE COMPARTMENT REMOVE THE FOLLOWING FIGURE 1 BEFORE STARTING THE INSTALLATION CHECK THE FUNCTION OF THE VEHICLE HORN LIGHTS E...

Page 7: ...2 S CLIPS AS SHOWN IN FIGURE 2 BELOW PASSENGER COMPARTMENT CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSER KIT TO INSTALL THE CONDENSER BINARY SWITCH INSTAL...

Page 8: ...NNECTIONS WITH PRESS TAPE SEE FIGURE 5 PAGE 9 INSTALL EVAPORATOR FRONT BRACKET ON EVAPORATOR USING 2 1 4 20 x 1 2 HEX BOLTS AND TIGHTEN AS SHOWN IN FIGURE 4 BELOW FIREWALL MODIFICATION USING TEMPLATE...

Page 9: ...008 TWIST WITH THIS WRENCH LUBRICATE O RING SEE FIGURE 8 PAGE 11 HOLD WITH THIS WRENCH HEATER LINE EVAP TO WATER PUMP 095010 ECU MODULE 10 O RING 33859 VUF NOTE AFTER INSTALLING 10 SUCTION LINE WRAP A...

Page 10: ...ARD SECURE LOOSELY TO THE FIREWALL USING 2 1 4 20 x 1 1 4 HEX BOLTS 2 FLAT WASHERS SEE FIGURE 6 NOTE TO ENSURE PROPER DRAINAGE IT IS VERY IMPORTANT THAT THE EVAPORATOR IS LEVEL BOTH LEFT RIGHT AND FOR...

Page 11: ...THE 10 135 FEMALE FITTING w 134a SERVICE PORT TO THE 10 SUCTION PORT ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 10 EVAPORATOR SEE FIGURE 10 PAGE 13 AND FIGURE 11 PAGE 14 TIGHTEN EACH FITTIN...

Page 12: ...ALL COVER AS SHOWN BELOW APPLY A 1 4 BEAD OF SILICONE ON THE BACK SIDE OF FIREWALL COVER AS SHOWN BELOW INSTALL FIREWALL COVER USING 3 10 x 1 2 SHEET METAL SCREWS AS SHOWN IN FIGURE 9 BELOW FIREWALL C...

Page 13: ...EATER HOSE FROM THE INTAKE TO THE HEATER LINE COMING THROUGH THE FIREWALL AS SHOWN BELOW NOTE INSTALL HEATER CONTROL VALVE IN LINE WITH INTAKE MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAM...

Page 14: ...APORATO R FROM EVAPORATO R TO WATER PUMP AC HEATER HOSE ROUTING 6 DRIER CORE HARDLINE 095013 6 COND DRIER HARDLINE 095015 NOTE DIRECTION OF WATER FLOW INSTALL HEATER CONTROL VALVE AS SHOWN F R O M I N...

Page 15: ...ION DR SIDE UNDER DASH LOUVER HOUSING 494052 FIGURE 12 LOUVER 49057 VUL FIGURE 12a 3 10 x 1 2 HEX SHEET METAL SCREWS LOCATE CENTER PASSENGER SIDE LOUVER ASM UNDER DASH AND DRILL 3 1 8 HOLES SECURE LOU...

Page 16: ...WATER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE RECOMMENDATIONS WILL CAUSE HEATER...

Page 17: ...L PANEL DUCT HOSE ROUTING FIGURE 15 PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE DEF DUCT 2 x 13 DRIVER SIDE DEF DUCT 2 x 26 DRIVER SIDE LOUVER 2 x 42 PASS...

Page 18: ...ECU PROGRAM WIRING DIAGRAM TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED DASH LAMP IS ONLY USED WITH TYPE 232007 VUR HARNE...

Page 19: ...LET 12v IGN SWITCH SOURCE KEY ON ACCESSORY POSITION MUST BE SWITCHED TAN WIRE USED ONLY WITH VINTAGE AIR SUPPLIED CONTROL PANEL WITH LED BACK LIGHT RELAY GREEN WIRE IS HEATER CONTROL VALVE BLUE WIRE I...

Page 20: ...URE IN HEAT MODE ROTATE THE TEMPERATURE KNOB ALL THE WAY LEFT TO THE HOT POSTION ROTATE KNOB LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE ROTATE KNOB RIGHT TO DESIRED BLOWER SPEED FROM OFF TO HI BLOWER...

Page 21: ...GINE RUNNING SERIOUS INJURY CAN RESULT CHECK FOR FAULTY A C POT OR ASSOC WIRING NOT APPLICABLE TO 3 POT CONTROLS CHECK FOR DISCONNECTED OR FAULTY THERMISTOR NO OTHER FUNCTIONS WORK ALL OTHER FUNCTIONS...

Page 22: ...EAK BATTERY CAN CAUSE SHUT DOWN AT UP TO 11V BATTERY VOLTAGES IS LESS THAN 12V 7 ERATIC FUNCTIONS OF BLOWER MODE TEMP ETC 8 WHEN THE IGNITION IS TURNED ON THE BLOWER MOMENTARILY COMES ON THEN SHUTS OF...

Page 23: ...1136 REV A 10 3 11 INST 64 66 CHEV P UP wo AC w STD EVAP KIT PG 23 OF 24 UPPER OEM HOLE OEM HOLE DRILL 9 32 CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE 64 66 CHEV P UP FIREWALL TEMPLATE FOR REAR EVAP...

Page 24: ...1 1 744004 VUE 791165 GEN IV 4 VENT EVAPORATOR SUB CASE ACCESSORY KIT 64 66 CHEV P UP wo AC w STD NO QTY PART NO DESCRIPTION EVAPORATOR KIT PACKING LIST 1 ACCESSORY KIT 791165 NOTE IMAGES MAY NOT DEPI...

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