Viking VMOC206SS Service Manual Download Page 2

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PRECAUTIONS TO BE OBSERVED BEFORE AND DUR-
ING SERVICING TO AVOID POSSIBLE EXPOSURE TO 
EXCESSIVE MICROWAVE ENERGY

(a)  Do not operate or allow the oven to be operated with the door open.
(b)  Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave 

source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing 
surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of 
dropping or abuse.

(c)  Before turning on microwave power for any service test or inspection within the microwave generating compart-

ments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and 
connections.

(d)  Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and 

transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before 
the oven is released to the owner.

(e)  A microwave leakage check to verify compliance with the Federal Performance Standard should be performed 

on each oven prior to release to the owner.

BEFORE SERVICING

Before servicing an operative unit, perform a microwave emission check as per the Microwave Measure-
ment Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact Viking Service immediately @
1-888-845-4641.

If the unit operates with the door open, service person should (1) tell the user not to operate the oven and 
(2) contact VIKING, plus the Department Of Health, Canada and/or the Food and Drug Administration's 
Center for Devices and Radiological Health immediately.

Service personnel should inform VIKING of any certified unit found with emissions in excess of 4mW/
cm

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. The owner of the unit should be instructed not to use the unit until the oven has been brought into 

compliance.

DANGER CAUTION

HIGH VOLTAGE 

Do not energize a microwave oven with the outer case cabinet removed, because a microwave oven gener-
ates High Voltage in the circuit.

If you intend to operate the oven employing the high frequency switching power converter circuit, you should 
take special precautions to avoid an electrical shock hazard.

The high voltage transformer, high voltage capacitor and high voltage diode have energized high voltage 
potential approx. 8 KV.

The aluminium heat sink is connected to the switching power transistor Collector pole, and has an energized 
high voltage potential approx. 650V peak.

DO NOT ACCESS THE HIGH VOLTAGE TRANSFORMER, HIGH VOLTAGE CAPACITOR, HIGH VOLT-
AGE  DIODE  AND  HEAT  SINK WHEN THE  POWER  SUPPLY  IS  CONNECTED TO  AN  ELECTRICAL 
OUTLET.

Summary of Contents for VMOC206SS

Page 1: ...ENERGY 2 BEFORE SERVICING 2 WARNING TO SERVICE PERSONNEL 4 MICROWAVE MEASUREMENT PROCEDURE Canada 5 MICROWAVE MEASUREMENT PROCEDURE USA 6 FOREWORD AND WARNING 7 PRODUCT SPECIFICATIONS 8 GENERAL INFOR...

Page 2: ...per the Microwave Measure ment Procedure outlined in this service manual If microwave emissions level is in excess of the specified limit contact Viking Service immediately 1 888 845 4641 If the unit...

Page 3: ...3 Notes...

Page 4: ...itor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure recon...

Page 5: ...ontrol on Full Power Cooking Mode Close the door and select a cook cycle of several minutes If the water begins to boil before the survey is completed replace it with 275 ml of cool water C Leakage te...

Page 6: ...ty The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The plac...

Page 7: ...e not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained se...

Page 8: ...ng time Convection Temperature for Variable Cooking CONVECTION 100 450 F Temp control LOW MIX BAKE 350 F with 10 microwave power HIGH MIX ROAST 300 F with 30 microwave power SLOW COOK 300 F for 4 hour...

Page 9: ...t be used it should be a 3 wire 15 amp or more cord Do not drape over a countertop or table where it can be pulled on by children or tripped over accidentally CAUTION DO NOT UNDER ANY CIRCUMSTANCES CU...

Page 10: ...f microwave energy is stopped The oven will revert to the OFF condition 6 When the door is opened during a cook cycle third door switch monitor switch door sensing switch the secondaryinterlockrelayan...

Page 11: ...as soon as the convection cycle has ended turning off the convection fan motor 5 At the end of the convection cook cycle shut off relay RY4 is energized turning on the damper motor The damper is retu...

Page 12: ...ent 4 Now the oven is in the convection cooking mode 5 Whentheoventemperaturehasreachedtheprogrammed convection temperature the oven goes into the programmed cooking mode 6 At the end of the COMPU BRO...

Page 13: ...RNTABLE MOTOR 0 0033 AC125V 0 022 AC250V 0 0033 AC125V NOISE SUPPRESSION COIL HEATIMG ELEMENT MAGNETRON POWER TRANSFORMER H V RECTIFIER CAPACITOR 0 94 RY4 RY5 RY6 RY1 THIRD DOOR SWITCH OVEN THERMAL CU...

Page 14: ...N COIL HEATIMG ELEMENT MAGNETRON POWER TRANSFORMER H V RECTIFIER CAPACITOR 0 94 RY4 RY5 RY6 RY1 THIRD DOOR SWITCH OVEN THERMAL CUT OUT 117V 60Hz FM COM RY1 E 5 E 4 E 3 E 2 E 1 F 3 F 2 F 1 RY3 SECONDAR...

Page 15: ...cut out closes at 266 F 130 C HEATING ELEMENT The heating element is located at the left side of the oven cavity It is intended to heat air driven by the convection fan The heated air is kept in the o...

Page 16: ...nside of the oven cavity is maintained at approximately the selected temperature When the convection time reaches 0 the heating element is de energized and the convection fan stops operating and the o...

Page 17: ...of day should appear on the display with beep sound Oven lamp does not light with door opened Oven lamp does not light in cook cycle It light when door is opened Cooking cycle runs 1 minute then shut...

Page 18: ...ature If the water temperatures are accurately measured and tested for the required time period the test results will indicate if the magnetron tube has low power output low rise in water temperature...

Page 19: ...k the monitor switch operation by using the ohmmeter as follows When the door is open the meter should indicate a closed circuit When the monitor switch actuator is pushed by a screw driver through th...

Page 20: ...to measure the exact temperature in the convection oven An accurate thermocouple type TEST PROCEDURES PROCEDURE LETTER COMPONENT TEST CONVECTION CUT OUT on side of the heater duct A continuity check a...

Page 21: ...ther possible troubles caused by defective control unit a Buzzer does not sound or continues to sound b Clock does not operate properly c Cooking is not possible d Proper temperature measurement is no...

Page 22: ...C Damper motor RY5 Approx 19 0V D C Convection motor RY6 Approx 19 0V D C Cooling fan motor TEST PROCEDURES PROCEDURE LETTER COMPONENT TEST If the display fails to clear when the STOP CLEAR pad is dep...

Page 23: ...roximately 200 milliliters 7 2 oz of tap water in a 1000 milliliter measuring cup 2 Place the container on the center of tray in the oven cavity 3 Close the door 4 Touch SENSOR COOK pad and number pad...

Page 24: ...lliliter measuring cup 6 2 Place the container on the center of tray in the oven cavity 6 3 Close the door 6 4 Touch SENSOR COOK pad and number 1 pad 6 5 Touch Start pad The control panel is in automa...

Page 25: ...to change the resistance values in parallel with R50 1 Changing the resistancevaluesresultsinthatthereisthesamepotential at both F 3 terminal of the absolute humidity sensor and AN7 terminal of the L...

Page 26: ...removing outer case 1 Disconnect oven from power supply and remove outer case 2 Discharge high voltage capacitor 3 Disconnect filament leads of transformer from the magnetron and capacitor 4 Disconne...

Page 27: ...d take off the turntable motor cover 3 Disconnect wire lead from the turntable motor 4 Remove the two 2 screws holding the turntable motor TURNTABLE MOTOR REMOVAL and coupling mounting plate to the ov...

Page 28: ...waveguide and control panel back plate 6 Remove the chassis support from the oven 7 Remove one 1 screw holding the magnetron air guide to the waveguide 8 Remove the magnetron air guide from the waveg...

Page 29: ...light weight ball peen hammer or rubber mallet CAUTION Do not hit the fan blade strongly when installed because the bracket may be disfigured Make sure that the fan blade rotates smooth after installa...

Page 30: ...has not activated with the door closed loosen the screw and adjust it After adjustment check the following 1 In and out play of door remains less than 0 5mm at the latched position 2 The door sensing...

Page 31: ...The door on a microwave oven is designed to act as an electronic seal preventing the leakage of microwave energy from oven cavity during cook cycle This function does not require that door be airtight...

Page 32: ...periods After adjustment of the door interlock and monitor switches are completed individual or collectively interlock switch test and microwave leakage test must be performed with survey instrument a...

Page 33: ...LAMP SOCKET N O PNK G R Y R E D THERMISTOR 1 2 RED RED RED RED BLK BLK WHT WHT GRN MAGNETRON RED HIGH VOLTAGE COMPONENTS HIGH VOLTAGE CAPACITOR POWER TRANSFORMER P P L BRN ORG RY6 RY4 RY5 CN G RY1 COM...

Page 34: ...t VMOC206SS 1 3 2 FPNLCB558MRK0A Control panel frame with key unit VMOC206BT 1 3 2 FPNLCB559MRK0A Control panel frame with key unit VMOC206SG 1 3 2 FPNLCB560MRK0A Control panel frame with key unit VMO...

Page 35: ...06BK 1 BT 5 FCOV B426 KIT Door frame assembly VMOC206WH 1 BT 5 FCOV B411 KIT Door frame assembly VMOC206SS 1 BT 5 FCOV B428 KIT Door frame assembly VMOC206BT 1 BT 5 FCOV B429 KIT Door frame assembly V...

Page 36: ...2 XOTS740P12000 Screw 4mm x 12mm 4 AA 7 3 XCTWW40P08000 Screw 4mm x 8mm 2 AA 7 4 XHTS740P08RV0 Screw 4mm x 8mm 4 AA 7 5 LX CZ0052WRE0 Special screw 2 AA 7 6 XWVS760 07000 Washer 6mm x 0 7 mm 1 AA 7 7...

Page 37: ...2 1 7 2 7 7 19 1 18 7 16 7 1 1 2 1 4 4 13 1 1 7 19 1 4 4 18 4 19 4 10 4 12 7 9 7 16 4 11 1 6 1 9 7 17 4 9 7 23 7 6 1 16 4 29 4 6 7 24 2 4 7 4 2 11 7 22 4 20 7 7 1 11 4 8 4 24 4 16 7 18 1 4 4 27 4 27 7...

Page 38: ...ONTROL PANEL PARTS DOOR PARTS MISCELLANEOUS 5 2 5 9 5 1 5 5 8 5 4 5 8 5 8 5 8 5 5 5 3 5 7 5 6 5 10 5 11 7 24 7 24 3 5 3 4 3 7 3 3 3 2 3 2 1 3 6 3 1 3 2 3 3 7 3 2 2 3 9 3 8 Actual wire harness may be d...

Page 39: ...1 2 3 A B C D E F G H A B C D E F G H 4 3 TURNTABLE TRAY 6 9 VIKING CD 4 2 TURNTABLE SUPPORT TRAY PACKING FOAM DOOR PROTECTION SHEET MICROWAVE OVEN TOP PAD ASSEMBLY PLASTIC BAG TRAY HOLDER BOTTOM PAD...

Page 40: ...tem or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher COPYRIGHT 2011 BY VIKING ALL RIGHTS RESERVED...

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