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Viessmann VITOSOL-F Installation Instructions Manual Download Page 30

30

Information regarding fitting lead
flashing:

■ The roof surface must be dry and free

from dust and separating agent. The
temperature throughout the work
should be between 5 and 30 °C.

■ Secure with wire nails (in "Connecting

parts" packaging unit).

■ Peel coating strip from butyl tape and

press onto lead flashing.

Note
The butyl tape is already attached in
the case of barrel roof tiles.

Overlap lead flashings approx.
150 mm (observe sealing strip).

wE

150

5.

wR

tQ

30

tQ

4.

15

250

G

On step 5: With barrel roof tiles the butyl tape should be affixed to the tiles 

sepa-

rately

.

 

Fitting the drain panels and lead flashing

 (cont.)

5604 068 GB

Summary of Contents for VITOSOL-F

Page 1: ...Installation instructions for contractors VIESMANN Vitosol F Type SV and SH Flat plate collector for pitched roofs roof integration VITOSOL F 5604 068 GB 4 2012 Dispose after installation ...

Page 2: ...gulations Observe the following when working on this system National installation requirements Legal instructions regarding the pre vention of accidents Legal instructions regarding environ mental protection The Code of Practice of relevant trade associations All current safety regulations as defined by DIN EN DVGW VDE and all locally applicable standards a ÖNORM EN and ÖVE c SEV SUVA SVTI SWKI an...

Page 3: ...shing 27 Fitting the l h side connection panels 31 Fitting the l h side panels 33 Fitting the centre panels 35 Overview of single row installation 36 Overview of double row installation 37 Fitting the r h side panels and side connection panels 42 Installing the collectors 44 Order of installation for collectors 44 Inserting the connection pipes 47 Positioning further collectors 48 Fitting the spac...

Page 4: ...m collector rows The fixing systems are designed for the roof inclinations and roof covers given in the following table for versions A and B see previous diagrams Collector type SV SH Roof inclination 15 to 20 20 to 65 15 to 20 20 to 65 Pantiles A A B A A B Slate B B Plain tiles A B A B Barrel roof tiles A A A A Installation versions 5604 068 GB ...

Page 5: ...se two screws per rafter Timber pack without fixing screws Structural verification pack with fixing screws If the load bearing capacity of the on site battens is insufficient For structural verification into the roof structure Components Timbers 40 x 120 mm 40 x 60 mm NH S10 ÜH TS Components Timbers 40 x 120 mm 40 x 60 mm NH S10 ÜH TS Screws 40 x 120 mm with DIBT appro val 1 3 1 3 4 5x70 Tx25 2 8x...

Page 6: ...ation Two timbers of each 1 and 3 per collector Double row installation Double the relevant number Required roof area To prevent any damage to the ridge cover allow sufficient clearance on the ridge side at least 3 rows for pantiled roofs Note In the case of pantiled roofs we also recommend keeping a width of at least 3 pantiles at the bargeboard If necessary install a snow guard Provide a roof ha...

Page 7: ...m 1650 1080 for each addi tional collector 5250 2400 for each addi tional collector Designer version B Collector type SV SH Collector installation Single row Double row Single row Double row a in mm 3390 5790 1990 3070 b in mm 1650 1080 for each addi tional collector 5360 2400 for each addi tional collector Required roof area cont 5604 068 GB ...

Page 8: ...8 Side sections standard qZ wW qO qI 6 5 9 qQ qP qW wQ wP qR qE 5 5x25 qT qU 7 Components standard version A 5604 068 GB ...

Page 9: ...9 Lead flashing and centre panels wE wR wT Connecting parts standard wI eQ eO eW eE eR wO 6 3x45 wZ eP 4x30 Tx20 wU eI eZ eU eT qE 5 5x25 tQ Components standard version A cont 5604 068 GB ...

Page 10: ...10 Side sections designer wP qZ wW qR qU qE 5 5x25 6 5 wQ rP rQ 7 Lead flashing and centre panels wE wR wT Components designer version B 5604 068 GB ...

Page 11: ...igner wI eQ 9 eZ eU eT eW eE eR wO 6 3x45 wZ eP 4x30 Tx20 qE 5 5x25 tQ Designer cover standard installation kit for first and last collectors rE wZ rW rU 5x70 Tx25 rZ rI rO rR rT Components designer version B cont 5604 068 GB ...

Page 12: ...12 Designer cover extension kit for central collectors rE wZ rW rU 5x70 Tx25 rZ tP eI tQ Components designer version B cont 5604 068 GB ...

Page 13: ...type SV SH Roof inclination 15 to 20 20 to 65 15 to 20 20 to 65 Dimensions in mm a b a b a b a b Pantiles 240 2401 165 2401 240 1077 165 1077 Plain tiles 150 2401 150 1077 Barrel roof tiles 250 2401 150 2401 250 1077 150 1077 Installation overviews standard version 5604 068 GB ...

Page 14: ...14 Double row installation 7 1 a b c 2 1 2 1 0 2 2 0 7 0 1 5 0 1 40x120 3 40x60 Installation overviews standard version cont 5604 068 GB ...

Page 15: ...802 Plain tiles 150 2341 4802 Barrel roof tiles 250 2341 4802 150 2341 4802 Type SH Roof inclination 15 to 20 20 to 65 Dimensions in mm a b c a b c Pantiles 240 1017 2154 165 1017 2154 Plain tiles 1017 2154 Barrel roof tiles 250 1017 2154 150 1017 2154 Installation overviews standard version cont 5604 068 GB ...

Page 16: ...20 3 40x60 D D On site batten to support the cover panels For roof inclination 20 to 65 Collector type SV SH Dimensions in mm a b a b Pantiles 165 2401 165 1077 Slate 20 2401 20 1077 Plain tiles 150 2401 150 1077 Installation overviews designer version 5604 068 GB ...

Page 17: ...17 Double row installation a b c 7 1 2 1 6 1 0 3 4 0 5 6 0 5 6 0 6 7 rZ 1 40x120 3 40x60 D D On site batten to support the cover panels Installation overviews designer version cont 5604 068 GB ...

Page 18: ...de connection panels see page 31 8 Fit the l h side panels see page 33 9 Fit the centre panels see page 35 10 Fit the r h side panels and side con nection panels see page 42 11 Fit collectors with connection pipes see page 44 12 Fit connection set and hydraulic con nections see page 50 13 Fit the collector temperature sensor see page 56 14 Fit the cover panels see page 59 15 Cover the roof see pag...

Page 19: ...ed through the roof ensure that there is no rafter below this side panel These side panels vary depending on the version of hydraulic connections to be used can be left bottom top or right bottom top 1 5 0 C C C C 1 4 7 1 5 0 C Side panel with openings Observe prior to installation cont 5604 068 GB ...

Page 20: ...ividing point between the batten and the timber It is essential to secure timbers along the entire length with two screws for every rafter Please note Ensure that the joining points between two timbers always rest on a rafter see dia grams on page 21 1 1 2 Pantile slate and barrel roof tiles Ensure that the roof tiles butt onto the l h and r h side panel Should it become necessary to trim the pant...

Page 21: ...r dimensions see the table on page 22 E Rafter F Edge of cut Plain tile roof cover Ensure that the tiles butt onto the l h and r h side panel e d E 800 g f 13 13 74 6 F 5 E Rafter F Edge of cut Fitting the lower timbers cont 5604 068 GB ...

Page 22: ... at least 110 mm 3 3457 7429 4 4534 9830 5 5611 12231 6 6688 14632 7 7765 17033 8 8842 19434 9 9919 21835 10 10996 24236 11 12073 26637 12 13150 29038 Marking right angles The start of installation is shown from the left Provisionally position the side connec tion panel and align it at right angles to the lower timber For double row installation transfer the right angle using the mason s line Afte...

Page 23: ...23 5 1 b a c 90 1 2 Collector type SV SH a in mm 1500 700 b in mm 2598 1212 c in mm 3000 1400 Marking right angles cont 5604 068 GB ...

Page 24: ...ions in the dia grams from page 13 2 Use assembly gauge wQ see dia grams on pages 25 and 26 Marker notches can be seen on the assembly gauge Note If cantilevers are created support them with an on site batten G 3 4 Fitting the upper timbers and support battens 5604 068 GB ...

Page 25: ... Distribute the timbers in such a way that no existing battens need to be removed Type SH 2 support battens 3 between the tim bers 1 Type SV 4 support battens 3 between the tim bers 1 Fitting the upper timbers and support battens cont 5604 068 GB ...

Page 26: ...Double row installation 60 wQ 1 1 wQ 1 1 3 3 3 wQ wQ 3 3 G 60 Distribute the timbers in such a way that no existing battens need to be removed Fitting the upper timbers and support battens cont 5604 068 GB ...

Page 27: ... Installation information Never damage sarking membranes where fitted Remove the protective foil from the panels Never walk on the panels Please note Optimum water drainage must be ensured Fit the drain panels and lead flashing with a fall Adjust the lead flashing to the tile con tours Fitting the upper timbers and support battens cont 5604 068 GB ...

Page 28: ...in panels and secure flush with the top of the timber G If this roof batten is not available fit a batten on site to support the lead flashing and side connection panels that are installed later Fitting the drain panels and lead flashing cont 5604 068 GB ...

Page 29: ...29 Barrel roof tiles 2 1 3 1 8 5 eP 4x30 Start with a long drain panel Secure the short drain panel to the first and second long drain panels Fitting the drain panels and lead flashing cont 5604 068 GB ...

Page 30: ...ecting parts packaging unit Peel coating strip from butyl tape and press onto lead flashing Note The butyl tape is already attached in the case of barrel roof tiles Overlap lead flashings approx 150 mm observe sealing strip wE 1 5 0 5 wR tQ 3 0 tQ 4 1 5 2 5 0 G On step 5 With barrel roof tiles the butyl tape should be affixed to the tiles sepa rately Fitting the drain panels and lead flashing cont...

Page 31: ...r walk on the panels Depending on the installation version standard or designer version the side connection panels 9 and 5 are different see Components chapter on pages 8 and 10 Position the side connection panels on the markings see page 23 Fitting the drain panels and lead flashing cont 5604 068 GB ...

Page 32: ... mm 5062 2414 l in mm 2661 1337 Designer version B Collector type SV SH k in mm 5002 2354 l in mm 2601 1277 Notes on slate roofs The side connection panels are designed for installation on on site clad ding It may be necessary to shorten the edge if there is a batten in the way Fitting the l h side connection panels cont 5604 068 GB ...

Page 33: ...s 5 C eQ wO C eQ 1 2 6 3x45 1 1 0 Remove the protective foil from the panels Never walk on the panels Depending on the installation version standard or designer version the side panels qP and 6 are different see Components chapter on pages 8 and 10 Fitting the l h side panels 5604 068 GB ...

Page 34: ...34 56 4 5 6 qP 3 wO wO 6 3x45 1 5 0 1 5 0 Fitting the l h side panels cont 5604 068 GB ...

Page 35: ...used for sealing Fitting the centre panels Remove the protective foil from the panels Never walk on the panels Only reinforce the panels after they have been secured to the support bat tens below see diagrams on pages 25 and 26 Fitting the l h side panels cont 5604 068 GB ...

Page 36: ...sembly gauge wQ to mark the position of collector retainer eE Only fit the collector retainer to the first and last centre panel of each collector No of col lectors 1 2 3 4 5 6 7 8 9 10 11 12 No of col lector re tainers 4 8 12 16 20 24 28 32 36 40 44 48 For installation sequence see from page 39 Type SV 1 2 3 4 wT eE wQ wO Fitting the centre panels cont 5604 068 GB ...

Page 37: ...another and secure only at the bottom Note Use assembly gauge wQ to mark the position of collector retainer eE Only fit the collector retainer to the first and last centre panel of each collector three collectors one above the other No of col lectors 1 2 3 4 5 6 7 8 9 10 11 12 No of col lector re tainers 6 12 18 24 30 36 42 48 54 60 66 72 Fitting the centre panels cont 5604 068 GB ...

Page 38: ...38 For installation sequence see from page 39 Type SV 1 2 3 4 5 6 7 8 wT eE wQ 5 0 6 2 wO Fitting the centre panels cont 5604 068 GB ...

Page 39: ...39 Type SH wT eE wQ 2 4 1 4 1 2 3 4 5 6 7 8 wO 1 wT 6 wT 1 eQ 2 1 1 0 Fitting the centre panels cont 5604 068 GB ...

Page 40: ...40 4x 3 4x 4 wQ wT eE wO eE 6 wQ 1 6 3x45 5 6 3x45 6 3x45 Fitting the centre panels cont 5604 068 GB ...

Page 41: ...41 Only perform this step if installing standard version A 1 2 3 4 6 wT qE wU qE wU eE Fitting the centre panels cont 5604 068 GB ...

Page 42: ...42 7 8 eW eE eU eT 9 eT eU Fitting the r h side panels and side connection panels Remove the protective foil from the panels Never walk on the panels Fitting the centre panels cont 5604 068 GB ...

Page 43: ...43 1 2 wT wO 6 5 qE wT 5 6 6 3x45 3 Fitting the r h side panels and side cont 5604 068 GB ...

Page 44: ...44 Order of installation for collectors 1 2 3 4 5 6 The side with the type plate must be on the outside of the outer collectors observe label Installing the collectors 5604 068 GB ...

Page 45: ...eU eZ eR 2 2x r 1 6 1 1 When securing the clamping brackets ensure that the collector guide sits flush with the collector retainer see step 9 on page 42 r 138 mm Installing the collectors cont 5604 068 GB ...

Page 46: ... 5 eU eZ A B 4 eU eZ eR eI rE eU eZ eR Ensure that the collector guide sits flush with the collector retainer see step 9 on page 42 A Standard version B Designer version r 138 mm Installing the collectors cont 5604 068 GB ...

Page 47: ... m a t u r e n f e t t zP zQ Please note Connection pipes should not show any signs of damage Lubricate O ring seals only with the special valve grease provi ded zP zQ V a l v e g r e a s e 4x 6 1 Installing the collectors cont 5604 068 GB ...

Page 48: ...ith the aid of the repair panel qR 7 eU eZ eR 2x 8 2x 3 qR When securing the clamping brackets ensure that the collector guide sits flush with the collector retainer see step 9 on page 42 Fitting the spacer panel Only for designer version B Installing the collectors cont 5604 068 GB ...

Page 49: ...f sev eral collectors are installed side by side rW 1 3 9 10 eU eZ eU eZ When securing the spacer panel ensure that the collector guide sits flush with the collector retainer see step 9 on page 42 Installing the collectors cont 5604 068 GB ...

Page 50: ... nut by hand then tighten with an open ended span ner by a further turn Please note There should be no signs of damage on the connection pipes or plugs Lubricate O ring seals only with the special valve grease provided Never fit annealed copper pipes onto the locking ring fittings Please note Rigid connection lines between the collector arrays will result in collector damage Use the flexible conne...

Page 51: ... side panel with opening see page 19 top right left X Y X Return Y Flow Single row collector installation and side panel with opening see page 19 bot tom right left X Y X Return Y Flow Fitting the connection set standard version A 5604 068 GB ...

Page 52: ...52 Double row collector installation and side panel with opening see page 19 top right left X Y X Return Y Flow Fitting the connection set standard version A cont 5604 068 GB ...

Page 53: ...om right left X Y X Return Y Flow Fitting the connection set designer version B Use the side panel with openings in con junction with this version only if the hydraulic lines are to be routed down wards through the roof Fitting the connection set standard version A cont 5604 068 GB ...

Page 54: ...ollector installation X Y X Return Y Flow Single row collector installation and side panel with opening see page 19 bot tom right left X Y X Return Y Flow Fitting the connection set designer version B cont 5604 068 GB ...

Page 55: ...55 Double row collector installation X Y X Return Y Flow Fitting the connection set designer version B cont 5604 068 GB ...

Page 56: ...h opening see page 19 bottom right left X Y X Return Y Flow Fitting the collector temperature sensor The collector temperature sensor is part of the standard delivery of the solar con trol unit Fitting the connection set designer version B cont 5604 068 GB ...

Page 57: ...57 3 2 1 c 4 Fitting the collector temperature sensor cont 5604 068 GB ...

Page 58: ...58 6 5 A B 7 8 12 Fitting the collector temperature sensor cont 5604 068 GB ...

Page 59: ...59 9 10 Fitting the covers standard version A Remove the protective foil from the panels Never walk on the panels Fitting the collector temperature sensor cont 5604 068 GB ...

Page 60: ...60 1 qZ qZ 6qP 4x s s 90 mm Fitting the covers standard version A cont 5604 068 GB ...

Page 61: ...61 t u v qZ 1 2 Ø 4 Collector type SV SH t in mm 2160 836 u in mm 401 401 v in mm 2160 836 Fitting the covers standard version A cont 5604 068 GB ...

Page 62: ...62 2 1 wP 8 qE qZ 4x wP qZ 2 7 6 5 qO qI qE eU eZ 3 4 7 Only perform steps 3 and 4 if installing a double row of collectors Fitting the covers standard version A cont 5604 068 GB ...

Page 63: ...or ners The vertical side of the strip should point inwards Affix approx 100 to 150 mm of the strip to the lead flashing wW 9 Roof covering is continued on page 75 Fitting the covers designer version B Remove the protective foil from the panels Never walk on the panels Fitting the covers standard version A cont 5604 068 GB ...

Page 64: ...64 1 qZ qZ 6 4x s s 90 mm Fitting the covers designer version B cont 5604 068 GB ...

Page 65: ...65 t u v qZ 1 2 Ø 4 Collector type SV SH t in mm 2160 836 u in mm 401 401 v in mm 2000 676 Fitting the covers designer version B cont 5604 068 GB ...

Page 66: ...66 2 qZ rR 3 4 s rR rE rT qE 2 0 s 90 mm Fitting the covers designer version B cont 5604 068 GB ...

Page 67: ...67 2 1 5 wP rR qZ wP 9 qE rR qZ 57 4x 8 qE qE eU eZ 6 7 7 Only perform steps 6 and 7 if installing a double row of collectors Fitting the covers designer version B cont 5604 068 GB ...

Page 68: ...e vertical sides of the side cov ers affix the sealing tape in double thickness Positioning and fitting the support wedges One collector in one row a wT 6 5 rZ a rZ Fitting the covers designer version B cont 5604 068 GB ...

Page 69: ...69 Several collectors in one row b d c c c rZ rZ rZ rZ 6 5 wT f e 1 L g 3 wT rZ rU rU L Existing batten not for slate roofs Fitting the covers designer version B cont 5604 068 GB ...

Page 70: ...Z and drain panels must be supported Where necessary fit additional battens on site To check whether the drain panels are fully supported by the support wedges provisionally position the panels first It may be necessary to insert shims below the support wedges on site rU rZ 11 3 1 5 0 rQ rP 12 Fitting the covers designer version B cont 5604 068 GB ...

Page 71: ...71 rI wZ 14 13 Fitting the covers designer version B cont 5604 068 GB ...

Page 72: ...72 eQ qE 16 15 rI wZ wZ rO qE rO rI Ø 4 Fitting the covers designer version B cont 5604 068 GB ...

Page 73: ... row rZ rZ rZ rI tP h k k h qE l m k k rZ rZ rO When installing just one collector type SV Dimension h 400 mm Collector type SV SH h in mm 695 757 k in mm 538 600 l in mm 1203 1326 m in mm 1077 1200 Fitting the covers designer version B cont 5604 068 GB ...

Page 74: ...74 rO n 120 o qE rI n 30 mm o 150 mm Fitting the covers designer version B cont 5604 068 GB ...

Page 75: ...to the lead flashing 17 wW Covering the roof Cover the roof according to a professio nal standard Barrel roof tile cover The spaces in the row above and below the collector array must be sealed Secure the overlaying barrel tiles with clips or mortar Plain tile roof Cover the sides with Nocky panels Adjust the last Nocky panel to the shape of the side connection panel Fitting the covers designer ve...

Page 76: ...76 1 2 M 5 4 3 M tQ M Nocky panel Covering the roof cont 5604 068 GB ...

Page 77: ...here Metal seal connections locking ring fittings or Viessmann plug in con nections with double O rings are the most suitable If other seals such as flat gaskets are used adequate glycol pressure and temperature stability must be guaran teed by the manufacturer Make all connections pressure and temperature resistant observe the maximum idle temperature of the col lector Never use Teflon inadequate...

Page 78: ... Drip pan D Expansion vessel E Stagnation heat sink F Shut off tap G Filling H Manual solar fill pump K Fill valve F G L L Drain M Air separator N DHW cylinder O Solar control unit Commissioning and adjustment Vitosol F service instructions Installation cont 5604 068 GB ...

Page 79: ...79 5604 068 GB ...

Page 80: ...hropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5604 068 GB Subject to technical modifications ...

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