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Viessmann Vitoplex 200 Series, Service Instructions Manual, Page: 19 / 36

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Viessmann Vitoplex 200 Series Service Instructions Manual Download Page 19

19

Pos.

Part

001

Boiler door

003

Parts for sight glass, comprising pos. 004 to 007

004

Parts for sight glass frame

005

Gasket

006

Hose nozzle

007

Plastic hose

008

Hose pack Ø 18 mm

009

Upper insulation block

010

Lower insulation block

011

Thermal insulation mat

012

Pack GF 25 x 15

308

Logo

024

Burner plate

025

Gaskets, burner plate

Parts lists

Parts list for boiler sizes 700 to 1300 kW

 (cont.)

5692849

Components

Summary of Contents for Vitoplex 200 Series

Page 1: ...Service instructions for contractors VIESMANN Vitoplex 200 Type SX2A 700 to 1950 kW Oil gas boiler VITOPLEX 200 5692849 GB 9 2018 Please keep safe...

Page 2: ...icable standards a NORM EN VGW G K directives VGW TRF and VE c SEV SUVA SVGW SVTI SWKI VKF and EKAS guideline 1942 LPG part 2 Safety instructions for working on the system Working on the system Where...

Page 3: ...distribution board Danger If water escapes from the appliance there is a risk of scalding Never touch hot heating water Condensate Danger Contact with condensate can be harmful to health Never let co...

Page 4: ...4 Parts list 26 4 Water quality Water quality requirements 28 Heating systems with rated operating temperatures up to 100 C VDI 2035 28 Prevention of damage through corrosion on the water side 29 Usin...

Page 5: ...n Not required during inspection Steps required during maintenance Not required during maintenance Intended use The appliance is only intended to be installed and operated in sealed unvented heating s...

Page 6: ...6 Vitoplex 200 type SX2A Fuels Fuel oil and natural gas Rated heating output 700 to 1950 kW Permiss operating pressure 6 bar 0 6 MPa Information Product information 5692849 Information...

Page 7: ...he pressure switch 12 11 Checking the temperature controller setting if a building management system is used DCC system 12 12 Checking the expansion vessel and system pressure 12 13 Checking the firm...

Page 8: ...ns 12 The dew point range must be cleared as quickly as possible For this reason prevent all heat sup ply to consumers when heating the system from cold This also applies when restarting after main te...

Page 9: ...the boiler with a suction pump when the air vent valve is open Opening the boiler door and cleaning cover Note On gas burners disconnect the gas supply pipe 4x Fig 2 Cleaning the turbulators heating s...

Page 10: ...cleaner Checking all gaskets and packing cords on the flue gas side Checking the thermal insulation components on the boiler door Danger Fibre dust can be produced if working with high temperature in...

Page 11: ...ar into hot gas flues B Spring clip E must snap into place behind first constriction D Note This snapping into place prevents the turbulators from slipping forward during boiler operation 2 Tighten sc...

Page 12: ...of the expansion vessel p0 is made up of the static system pressure pSt static head and a supplement p0 pSt sup plement The supplement depends on the high limit safety cut out setting The following a...

Page 13: ...corrosion protection as described in VDI 2035 Part 2 Note Check the pressure maintaining system in line with the manufacturer s instructions Please note Cyclical pressure fluctuations and more signif...

Page 14: ...he flue pipe for tightness Adjusting the burner Adjust the maximum oil or gas throughput of the burner to the rated boiler heating output Rated heating output Pressure drop on the hot gas side kW Pa m...

Page 15: ...l operation or 53 C gas operation To protect the boiler the minimum heating output in the base load stage is set to 60 of the rated output see table Rated heating out put Minimum heating output to be...

Page 16: ...tractor s section 2 File all parts lists operating and service instruc tions in the folder and hand this over to the system user The installation instructions are no longer required after the applianc...

Page 17: ...Pos Part 229 Back panel retrofit kit matching pos 216 217 300 Thermal insulation small parts 301 Touch up spray paint Vitosilver 302 Touch up paint stick Vitosilver 303 Installation instructions 304...

Page 18: ...18 For boiler sizes 700 to 1300 kW 011 010 012 008 009 001 024 025 004 005 006 007 003 308 Fig 6 Parts lists Parts list for boiler sizes 700 to 1300 kW 5692849 Components...

Page 19: ...ss frame 005 Gasket 006 Hose nozzle 007 Plastic hose 008 Hose pack 18 mm 009 Upper insulation block 010 Lower insulation block 011 Thermal insulation mat 012 Pack GF 25 x 15 308 Logo 024 Burner plate...

Page 20: ...20 For boiler sizes 1600 to 1950 kW 012 011 008 009 024 025 004 005 006 007 003 001 010 A 308 Fig 7 A Type plate Parts lists Parts list for boiler sizes 1600 to 1950 kW 5692849 Components...

Page 21: ...05 Gasket 006 Hose nozzle 007 Plastic hose 008 Hose pack 18 mm 009 Upper insulation block 010 Lower insulation block 011 Thermal insulation mat 012 Pack GF 25 x 15 308 Logo 024 Burner plate 025 Gasket...

Page 22: ...22 C 014 C 016 017 224 018 015 014 013 002 020 023 021 022 Fig 8 C Burner cable see service instructions for boiler control unit Parts lists Parts list 5692849 Components...

Page 23: ...Sensor well boiler water temperature sensor 020 Cleaning brush wearing part 021 Brush handle 022 Extension piece 023 Turbulator extractor 224 Cover sensor coupling Information on position 103 Rated h...

Page 24: ...24 201 204 225 213 214 213 227 226 200 200 202 203 212 210 208 206 206 201 206 206 Fig 9 Parts lists Parts list 5692849 Components...

Page 25: ...ont panel bottom 206 Side panel 208 Centre rail 210 Rail front left 212 Rail back left 213 Thermal insulation jacket 214 Thermal insulation jacket centre only for 1100 to 1950 kW 225 Thermal insulatio...

Page 26: ...219 223 218 203 205 217 216 215 206 211 209 207 206 208 B 222 220 A 228 307 Fig 10 A Type plate B Boiler control unit see service instructions for boiler control unit Parts lists Parts list 5692849 C...

Page 27: ...l back right 215 Thermal insulation mat back 216 Thermal insulation mat back left 217 Thermal insulation mat back right 218 Mounting bracket rear 219 Mounting bracket 220 Trunking retainer 221 Cable t...

Page 28: ...ler systems apply the out put of the smallest boiler When designing the system observe the following Install shut off valves in each section This prevents the need for draining all the heating water i...

Page 29: ...g the annual service See the relevant section in the chapter on commission ing inspection and maintenance Avoid the use of gas permeable components e g per meable plastic pipes in underfloor heating s...

Page 30: ...regulations Solder connections should preferably be made with Ag or Cu hard solder If liquids containing chlorides are used for soft soldering any deposits must be removed from the circuit afterwards...

Page 31: ...enance service Commissioning Maintenance service Maintenance service Date By Commissioning Maintenance service Maintenance service Date By Commissioning Maintenance service Maintenance service Date By...

Page 32: ...32 Commissioning Maintenance service Maintenance service Date By Commissioning service reports Maintenance service cont 5692849 Appendix...

Page 33: ...60 C At rated heating output C 180 At partial load 60 C 125 Temperature at a boiler water tempera ture of 80 C C 195 Product ID CE 0085BQ0020 Standard seasonal efficiency to DIN for operation with fue...

Page 34: ...t part of ordi nary household waste For decommissioning the system isolate the system from the power supply and allow components to cool down where appropriate All components must be disposed of corre...

Page 35: ...energy efficiency of heating and ventilation systems in buildings to DIN V 4701 10 which is specified by the EnEV Germany This product meets the requirements of the Efficiency Directive 92 42 EEC Manu...

Page 36: ...ments 16 P Parts Ordering 17 Parts list 1600 to 1950 kW 20 700 to 1300 kW 18 Pressure switch function checking 12 Product information 6 Pump controlled pressure maintaining systems 12 R Requirements f...

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