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Boiler Lifting Instructions

 Lifting Device Parameters

Design parameters

1.   Design lifting capacity (maximum load): 7200 lbs.  

 

(3266 kg) (equally loaded on each side).

2.   Device is a below-the-hook lifting device and shall

  

conform to the recommendation of the ASME   

 

B30.20 Standard for below-the-hook lifting devices.

3.   Design factor of safety = 3.
4.   The lifting capacity must be clearly labelled on the  

 lifting 

device.

5.   The device must be operated and maintained as per 

 

section 51 of the O.Reg.851 (Industrial  

 

 

establishments) under OHSA.

6.   All lifting lugs are designed for vertical lifts only.
7.   Proper provisions shall be made to ensure lifting lugs  

 

are centred on the shackle pin.

8.   Lifting lug welds shall have 100% magnetic particle  

 inspection 

(MPI).

9.   Shackle pins to be minimum 1” (25.4 mm) dia.

Structural steel

1.   Structural steel shall conform to the latest edition 

 

of S16-09 and the CISC code of standard practice.

2.   Structural steel shall conform to CSA G40.21-300W,  

 

G40.21M-350W class C for H.S.S. and G40-21M- 

 

350W for W shape sections.

3.   All plates and round bars to be A44 (300 MPa)  

 material 

(minimum).

4.   Welding shall conform to the latest edition of CSA

  

Specifications W47.1 And W59, by the Canadian  

 

Welding Bureau and shall be undertaken by a    

 

fabricator and erector fully approved by the Canadian  

 

Welding Bureau to the requirements of CSA    

 

standards W47, division 1 or division 2.1. 

5.   All structural steel shall be new material.
6.   Field verify all dimensions prior to manufacturing.
7.   All structural steel to be finished as approved by 

 the 

 

general contractor.

Lifting Bar

Spreader A

Spreader B

2

Summary of Contents for Vitocrossal 300 CA3

Page 1: ...experienced in the installation service and maintenance of hot water boilers There are no user serviceable parts on the boiler burner or control Ensure that main power to the equipment being serviced is off Ensure that the main fuel supply valve to the boiler is closed Take precautions to avoid accidental activation of power or fuel during service work for use with Vitocrossal 300 CA3 CA3B Unpacki...

Page 2: ...welds shall have 100 magnetic particle inspection MPI 9 Shackle pins to be minimum 1 25 4 mm dia Structural steel 1 Structural steel shall conform to the latest edition of S16 09 and the CISC code of standard practice 2 Structural steel shall conform to CSA G40 21 300W G40 21M 350W class C for H S S and G40 21M 350W for W shape sections 3 All plates and round bars to be A44 300 MPa material minimu...

Page 3: ...ropes are correctly hooked operate the crane to lift the boiler It is essential to use appropriate lifting devices certified of lifting to a minimum of the boiler weight WARNING If flue gas connection is damaged leakage may occur Do not lift boiler at the flue gas connection The lifting should be performed by a trained technician When lifting take sufficient safety measures and proceed with great ...

Page 4: ... and recyclable paper Positioning boiler The boiler must be placed on a foundation A minimum height of 4 in 100 mm is required in order to allow for the condensate siphon connection Positioning the Boiler Boiler Lifting Instructions For more detail refer to the Installation Instructions applicable to this boiler ...

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