Viessmann EVB Service Instructions For Contractors Download Page 1

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Service instructions

for contractors

VIESMANN

Vitocell 300-B
Type EVB

DHW cylinder, 300 and 500 l

Vitocell 300-V
Type EVI

DHW cylinder, 200 to 500 l

For applicability, see the last page

VITOCELL 300-B

VITOCELL 300-V

5677 372 GB

3/2015

Please keep safe.

Summary of Contents for EVB

Page 1: ...r contractors VIESMANN Vitocell 300 B Type EVB DHW cylinder 300 and 500 l Vitocell 300 V Type EVI DHW cylinder 200 to 500 l For applicability see the last page VITOCELL 300 B VITOCELL 300 V 5677 372 GB 3 2015 Please keep safe ...

Page 2: ...VDE and locally applicable standards a ÖNORM EN and ÖVE c SEV SUVA SVTI SWKI and SVGW Working on the system Isolate the system from the power supply e g by removing the separate fuse or by means of a mains isolator and check that it is no longer live Safeguard the system against reconnection Please note Electronic assemblies can be damaged by elec trostatic discharge Prior to commencing work touch...

Page 3: ...7 Cylinder body assembly 18 Thermal insulation assembly 20 Flanged immersion heater assembly 22 5 Parts lists Vitocell 300 B 300 l Overview of assemblies 25 DHW cylinder assembly 26 Flanged immersion heater assembly 28 6 Parts lists Vitocell 300 B 500 l Overview of assemblies 31 Cylinder body assembly 32 Thermal insulation assembly 34 Flanged immersion heater assembly 36 7 Commissioning service re...

Page 4: ... unvented systems that comply with EN 12828 DIN 1988 or solar thermal systems that comply with EN 12977 with due attention paid to the associated installation service and operating instruc tions DHW cylinders are only designed to store and heat water of potable water quality Heating water buf fer cylinders are only designed to hold fill water of pot able water quality Only operate solar collectors...

Page 5: ... dual mode operation Capacity 300 and 500 l Vitocell 300 V type EVI Stainless steel DHW cylinder with internal indirect coil for DHW heating in conjunction with floorstanding and wall mounted boilers Capacity 200 300 and 500 l Vitocell 300 B and Vitocell 300 V An immersion heater can be used Suitable for systems to DIN 1988 EN 12 828 and DIN 4753 Information Product information 5677 372 GB Informa...

Page 6: ...e system 4 Checking the sensor wells for leaks 5 Checking the function of the safety valves 6 Cleaning the inside of the DHW cylinder 8 7 Returning the DHW cylinder to use 9 8 Checking connections and sensor wells for tightness on the water side Commissioning inspection maintenance Steps commissioning inspection and maintenance 5677 372 GB ...

Page 7: ...s for leaks and retighten if required 4 Check the function of the safety valves according to the manufacturer s instructions Inspection and maintenance DIN 1988 requires a visual inspection and if neces sary cleaning no later than 2 years after the cylinder has been commissioned and thereafter according to requirements Shutting down the system Checking the sensor wells for leaks Checking the funct...

Page 8: ...r sharp cleaning tools will damage the cylinder interior Only use plastic tools to clean the inside 6 Use a chemical cleaning agent to remove hard deposits that cannot be removed with a high pres sure cleaner Please note Cleaning agents containing hydrochloric acid attack the DHW cylinder material Never use such cleaning agents Danger Cleaning agent residues can result in poi soning Always observe...

Page 9: ...with the required torque Cylinder cap 160 Nm Flange cover 40 Nm 4 Fill the DHW cylinder from the DHW side 5 When the DHW cylinder is pressurised retighten the screws on flange cover E with a torque of 40 Nm 6 Fit thermometer sensor D thermal insulation mats C hood B and top panel A Checking connections and sensor wells for tightness on the water side Commissioning inspection maintenance Returning ...

Page 10: ...10 Commissioning inspection maintenance Checking connections and sensor wells for tightness on the water side 5677 372 GB ...

Page 11: ...bly from this parts list Position number of the individual part within the assembly from this parts list B C A Fig 3 A Vitocell 300 type plate B DHW cylinder assembly C Flanged immersion heater assembly Parts lists Vitocell 300 V 200 l and 300 l Overview of assemblies 5677 372 GB Components ...

Page 12: ...11 0007 0004 0006 0007 0004 0003 0014 0013 0002 0001 0009 0018 0017 0016 0015 0022 0021 0020 0019 0024 0010 0002 0008 0023 Fig 4 Parts lists Vitocell 300 V 200 l and 300 l DHW cylinder assembly 5677 372 GB Components ...

Page 13: ...1 Thermal insulation mat 0012 Top panel 0013 Sensor well thermal insulation 0014 Reducer 0015 Hood 0016 Thermal insulation mat 0017 Blank flange 0018 Gasket 0019 Installation instructions 0020 Service instructions 0021 Touch up spray paint Vitosilver 0022 Touch up paint stick Vitosilver 0023 Vitocell logo 0024 Viessmann logo Parts lists Vitocell 300 V 200 l and 300 l DHW cylinder assembly cont 567...

Page 14: ...14 0005 0001 0003 0001 0003 0002 0005 0004 Fig 5 Parts lists Vitocell 300 V 200 l and 300 l Flanged immersion heater assembly 5677 372 GB Components ...

Page 15: ...0001 Gasket 0002 Flange cover 0003 Reducer 0004 Immersion heater fascia 0005 Flange installation instructions Parts lists Vitocell 300 V 200 l and 300 l Flanged immersion heater assembly cont 5677 372 GB Components ...

Page 16: ...16 Parts lists Vitocell 300 V 200 l and 300 l Flanged immersion heater assembly cont 5677 372 GB Components ...

Page 17: ...s parts list Position number of the individual part within the assembly from this parts list A B C D Fig 6 A Vitocell 300 V type plate B Cylinder body assembly C Thermal insulation assembly D Flanged immersion heater assembly Parts lists Vitocell 300 V 500 l Overview of assemblies 5677 372 GB Components ...

Page 18: ...18 0002 0007 0004 0005 0006 0007 0004 0003 0012 0011 0010 0002 0013 0001 0009 0008 0015 0014 Fig 7 Parts lists Vitocell 300 V 500 l Cylinder body assembly 5677 372 GB Components ...

Page 19: ... 0006 Clip 0007 Circular blank 0008 Gasket 0009 Flange cover 0010 Sensor well with sensor retainer 0011 Sensor well thermal insulation 0012 Reducer 0013 Support 0014 Installation instructions 0015 Service instructions Parts lists Vitocell 300 V 500 l Cylinder body assembly cont 5677 372 GB Components ...

Page 20: ...20 0013 0001 0001 0012 0003 0009 0008 0007 0005 0002 0011 0004 0006 0010 0014 0014 0015 Fig 8 Parts lists Vitocell 300 V 500 l Thermal insulation assembly 5677 372 GB Components ...

Page 21: ...n mat upper 0005 Thermal insulation mat lower 0006 Cover 0007 Cover strip 0008 Thermometer cover 0009 Thermometer 30 120 C 0010 Viessmann logo 0011 Cover strip 0012 Pipe collar with hole 0013 Flange cover 0014 Viessmann logo 0015 Pipe collar without hole Parts lists Vitocell 300 V 500 l Thermal insulation assembly cont 5677 372 GB Components ...

Page 22: ...22 0005 0003 0001 0003 0002 0001 0005 0004 Fig 9 Parts lists Vitocell 300 V 500 l Flanged immersion heater assembly 5677 372 GB Components ...

Page 23: ...Part 0001 Gasket 0002 Flange cover 0003 Reducer 0004 Immersion heater fascia 0005 Flange installation instructions Parts lists Vitocell 300 V 500 l Flanged immersion heater assembly cont 5677 372 GB Components ...

Page 24: ...24 Parts lists Vitocell 300 V 500 l Flanged immersion heater assembly cont 5677 372 GB Components ...

Page 25: ...ssembly from this parts list Position number of the individual part within the assembly from this parts list B C A Fig 10 A Vitocell 300 B type plate B DHW cylinder assembly C Flanged immersion heater assembly Parts lists Vitocell 300 B 300 l Overview of assemblies 5677 372 GB Components ...

Page 26: ...0005 0006 0007 0004 0019 0003 0014 0014 0013 0013 0008 0008 0002 0002 0001 0009 0009 0018 0017 0016 0015 0023 0022 0021 0020 0002 0024 0025 0010 Fig 11 Parts lists Vitocell 300 B 300 l DHW cylinder assembly 5677 372 GB Components ...

Page 27: ...ermal insulation mat 0012 Top panel 0013 Sensor well thermal insulation 0014 Reducer 0015 Hood 0016 Thermal insulation mat 0017 Flange cover 0018 Gasket 0019 Mini channel 0020 Installation instructions 0021 Service instructions 0022 Touch up spray paint Vitosilver 0023 Touch up paint stick Vitosilver 0024 Vitocell logo 0025 Viessmann logo Parts lists Vitocell 300 B 300 l DHW cylinder assembly cont...

Page 28: ...28 0005 0001 0003 0001 0003 0002 0005 0004 Fig 12 Parts lists Vitocell 300 B 300 l Flanged immersion heater assembly 5677 372 GB Components ...

Page 29: ...Part 0001 Gasket 0002 Flange cover 0003 Reducer 0004 Immersion heater fascia 0005 Flange installation instructions Parts lists Vitocell 300 B 300 l Flanged immersion heater assembly cont 5677 372 GB Components ...

Page 30: ...30 Parts lists Vitocell 300 B 300 l Flanged immersion heater assembly cont 5677 372 GB Components ...

Page 31: ... parts list Position number of the individual part within the assembly from this parts list A B C D Fig 13 A Vitocell 300 B type plate B Cylinder body assembly C Thermal insulation assembly D Flanged immersion heater assembly Parts lists Vitocell 300 B 500 l Overview of assemblies 5677 372 GB Components ...

Page 32: ...2 0007 0004 0005 0006 0007 0004 0003 0013 0001 0009 0008 0015 0014 0002 0012 0011 0010 0002 0002 0012 0011 0010 0002 Fig 14 Parts lists Vitocell 300 B 500 l Cylinder body assembly 5677 372 GB Components ...

Page 33: ... 0006 Clip 0007 Circular blank 0008 Gasket 0009 Flange cover 0010 Sensor well with sensor retainer 0011 Sensor well thermal insulation 0012 Reducer 0013 Support 0014 Installation instructions 0015 Service instructions Parts lists Vitocell 300 B 500 l Cylinder body assembly cont 5677 372 GB Components ...

Page 34: ...34 0013 0001 0001 0012 0003 0009 0008 0007 0005 0002 0011 0004 0006 0010 0014 0014 0015 Fig 15 Parts lists Vitocell 300 B 500 l Thermal insulation assembly 5677 372 GB Components ...

Page 35: ...n mat upper 0005 Thermal insulation mat lower 0006 Cover 0007 Cover strip 0008 Thermometer cover 0009 Thermometer 30 120 C 0010 Viessmann logo 0011 Cover strip 0012 Pipe collar with hole 0013 Flange cover 0014 Viessmann logo 0015 Pipe collar without hole Parts lists Vitocell 300 B 500 l Thermal insulation assembly cont 5677 372 GB Components ...

Page 36: ...36 0005 0003 0001 0003 0002 0001 0005 0004 Fig 16 Parts lists Vitocell 300 B 500 l Flanged immersion heater assembly 5677 372 GB Components ...

Page 37: ...Part 0001 Gasket 0002 Flange cover 0003 Reducer 0004 Immersion heater fascia 0005 Flange installation instructions Parts lists Vitocell 300 B 500 l Flanged immersion heater assembly cont 5677 372 GB Components ...

Page 38: ... Service date by Service Service Service date by Service Service Service date by Service Service Service date by Service Service Service date by Commissioning service reports Commissioning service reports 5677 372 GB Appendix ...

Page 39: ...ls R 1 1 Cold water DHW R 1 1 DHW circulation R 1 1 Vitocell 300 V type EVI Cylinder capacity l 200 300 500 DIN registration number 9W71 10 MC E Standby heat loss to EN 12 897 2006 QST with 45 K temperature differential kWh 24 h 1 38 1 92 1 95 Dimensions Length Ø a Incl thermal insulation mm 581 633 925 Excl thermal insulation mm 715 Width b Incl thermal insulation mm 649 704 975 Excl thermal insu...

Page 40: ... V 50 Hz Rated current A 8 7 Heat up time from 10 to 60 C Vitocell 300 B 300 l h 7 1 3 6 2 4 500 l h 11 0 5 5 3 7 Vitocell 300 V 200 l h 4 9 2 4 1 6 300 l h 7 3 3 6 2 4 500 l h 11 4 5 7 3 8 Capacity that can be heated by the immersion heater Vitocell 300 B 300 l l 245 500 l l 379 Vitocell 300 V 200 l l 162 300 l l 256 500 l l 390 Specification Specification cont 5677 372 GB Appendix ...

Page 41: ...ly and allow the components to cool down if necessary All components must be disposed of correctly DE We recommend using the disposal system organ ised by Viessmann Operating fluids e g heat transfer medium can be disposed of at municipal collection points Viessmann sales offices can provide further information Appendix Final decommissioning and disposal 5677 372 GB Appendix ...

Page 42: ...e vessel not at risk from overheating Category I and II according to Appendix II diagram 2 Modules B and C 1 according to Appendix III Materials according to AD2000 regulations individual assessment and Appendix I 4 2 b Corrosion supplement to Appendix I 2 2 and AD2000 regulations The pressure vessels were tested without fitted equipment safety equipment They must be equipped in accordance with na...

Page 43: ...43 5677 372 GB Appendix ...

Page 44: ...iessmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5677 372 GB Subject to technical modifications ...

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