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LED indicators

• The BMS has a number of LED indicators that show the status of the BMS and the various inputs and outputs. See 

Appendix

C [15]

 for a complete overview of all LED indicators.

Lithium battery protection

• Excessive input voltage and transients are regulated down to a safe level.

• The Smart BMS will stop charging in case of cell over voltage or over temperature.

• It has three outputs, similar to the smallBMS:

1.

Load disconnect

• Can be used to control the remote on/off input of a 

BatteryProtect

, inverter

DC-DC converter

 or other loads that have

remote on/off port functionality.

• Normally the Load disconnect output is high and becomes free-floating when cell undervoltage is imminent (default 2.8V,

adjustable in battery). Maximum current: 10mA

2.

Pre-alarm

• The pre-alarm output can be used to issue a visible or audible warning when the battery voltage is low and will trip with a

minimum delay of 30 seconds before the Load disconnect output is disabled due to cell undervoltage.

• The output may be used to drive a relay, LED or Buzzer and can be configured as continuous or intermittent signal.

• Its output is normally free floating and becomes high in case of imminent cell undervoltage (default 3,1V, adjustable in

battery). Maximum current: 1A (not short circuit protected).

3.

Charge disconnect

• The Charge disconnect output can be used to control the remote on/off port of a charger, such as the 

Phoenix Smart

Charger IP43

, a 

Cyrix-Li-Charge

 relay, a 

Cyrix-Li-ct Battery Combiner

 or a 

BatteryProtect

. Note that the Charge disconnect

output is not suitable to power an inductive load such as a relay coil.

• The output is normally high and becomes free floating in case of imminent cell overvoltage or overtemperature. Maximum

current: 10mA

In some cases an interface cable such as a non-inverting or inverting on/off cable may be required, see

Appendix A [11]

.

2.3. What's in the box

• Smart BMS 12-200

• Ground wire with 10mm eye terminal

• 2-pin plug with pre-installed wire loop

• 3-pin plug for load/charge disconnect and pre-alarm

• Megafuse 200A pre-installed

• ATO fuse holder with 2x 7.5A fuse

Smart BMS 12-200

Page 3

Introduction

Summary of Contents for BMS12/200

Page 1: ...Smart BMS 12 200 Battery Management System Rev 06 11 2022 This manual is also available in HTML5 ENGLISH ...

Page 2: ... via Load disconnect 4 3 2 2 Controlling DC loads with a BatteryProtect 4 3 2 3 Controlling a battery charger via Charge disconnect 5 3 2 4 Multiple batteries in parallel configuration 5 3 3 System examples 6 3 4 Installation 7 3 5 Configuration 8 3 5 1 Smart BMS settings 8 3 5 2 VictronConnect status display 9 4 Specifications 10 5 Appendix 11 5 1 Appendix A 11 5 2 Appendix B 13 5 3 Appendix C 15...

Page 3: ...refully study the product manuals of all connected devices before installing them Switch off the system and check for hazardous voltages before altering any connection Do not open the lithium battery Do not discharge a new lithium battery before it has been fully charged first Charge a lithium battery only within the specified limits Do not mount the lithium battery upside down or on its sides Che...

Page 4: ...100A fuse for example will therefore limit the input current to approximately 90A For fuse ratings and corresponding current limit please see the table in the Installation chapter 7 Current can flow to the lithium battery only if the input voltage corresponds to the voltage of the starter battery exceeds 13V In addition no current can flow back from the lithium battery to the starter battery which...

Page 5: ...d due to cell undervoltage The output may be used to drive a relay LED or Buzzer and can be configured as continuous or intermittent signal Its output is normally free floating and becomes high in case of imminent cell undervoltage default 3 1V adjustable in battery Maximum current 1A not short circuit protected 3 Charge disconnect The Charge disconnect output can be used to control the remote on ...

Page 6: ...for example a residual current of just 10mA can damage a 200Ah battery if the system is left discharged for more than 8 days Immediate action recharge the battery is required if a low cell voltage disconnect has occurred 3 2 Things to consider 3 2 1 Controlling DC loads via Load disconnect DC loads that are not connected to the System port must be switched off or disconnected if there is a risk of...

Page 7: ...is left free floating can be controlled directly with the Charge disconnect output See the Appendix A 11 for a list of Victron products with this behavior Alternatively a Cyrix Li Charge can be used The Cyrix Li Charge is a unidirectional combiner that inserts in between a battery charger and the lithium battery It will engage only when charge voltage from a battery charger is present on its charg...

Page 8: ...ar MPPT 75 15 connected directly to the lithium battery is controlled by the BMS via a VE Direct non inverting remote on off cable In the event of high cell voltage or high temperature the Charge disconnect output will stop the MPPT from charging In addition the system includes a SmartShunt to monitor the lithium battery CHASSIS Starter Battery REMOTE ON OFF CHASSIS Relay DC buzzer Led Alarm CHASS...

Page 9: ...ies and connect the ends to the BMS port To extend the communication cables between a Lithium Battery Smart and the BMS use the M8 circular connector Male Female 3 pole cable extensions 8 Connect the supplied GND cable to the negative of the lithium battery and the starter battery Note that the supplied GND cable must be protected accordingly Depending on the application a fuse between 300mA and 1...

Page 10: ...use type Set the correct fuse type rating as explained in the Installation chapter 7 Make sure it matches with the physically installed fuse b Battery Pre alarm usage In case of a lithium battery without pre alarm feature change the Battery Pre alarm usage to Pre alarm not available otherwise leave the default setting Use pre alarm c Pre alarm Choose between continuous and intermittent pre alarm d...

Page 11: ...3 5 2 VictronConnect status display 4 2 4 5a 5b 5c 5d 5e 6 Smart BMS 12 200 Page 9 Installation and configuration ...

Page 12: ...10mA short circuit protected Sink current 0A output free floating Pre alarm output Normally low High Vbat in case of alarm max 1A not short circuit proof Remote or System on off Remote L and Remote H Use modes 1 ON when the L and H terminal are interconnected 2 ON when the L terminal is pulled to battery minus V 5V 3 ON when the H terminal is high V 3V 4 OFF in all other conditions GENERAL Operati...

Page 13: ...output of the BMS to the left hand terminal of the 2 pole connector B SmartSolar MPPT 150 45 and higher 250 60 and higher Connect the Charge disconnect output of the BMS to the right hand terminal marked or the left hand terminal marked H of the 2 pole connector 4 Solar charge controllers for which a VE Direct non inverting remote on off cable is needed article number ASS030550320 BlueSolar MPPT m...

Page 14: ... to operate After shutdown due to low battery voltage run the alternator or use a battery charger on the primary side of the BMS to reset the system The MultiPlus will then switch on and start charging if connected to an AC power source MultiPlus II and MultiPlus 3kVA or more For more info on how to configure the MultiPlus to work with the Smart BMS 12 200 please refer to the document on our websi...

Page 15: ...orts pre alarm feature If not 2 Go to Settings page and disable pre alarm feature E B33 Reference Voltage failure Internal malfunction reference voltage failure missing Contact dealer for support Fault is not user correctable and Smart BMS requires replacement A A12 Short Circuit Short circuit protection is activated in the event of a short circuit an overload condition or excessive inrush current...

Page 16: ...ng is used in the installation 3 Do not install the Smart BMS unit in a location exposed to high temperature or radiant heat Relocate the Smart BMS to a cooler position or provide additional active cooling W B12 Undervoltage warning Urgent intervention required to prevent system shutdown 1 Switch off disconnect loads and recharge the battery 2 Check charging system and battery for proper operation...

Page 17: ...e protection of the Smart BMS 3 Green Smart BMS is active 4 Blue blinking Bluetooth broadcasting ON connection established 5 Yellow Charge disconnect output is enabled 6 Orange Load disconnect output is enabled 7 Green Charging from System port enabled 1 2 3 4 5 6 7 Smart BMS 12 200 Page 15 Appendix ...

Page 18: ... 5 24 1 294 4 343 344 64 51 1 58 2 A 128 64 R3 25 6 5 5 DETAIL A SCALE 2 1 5 Rev00 Dimension Drawing Smart BMS Dimensions in mm BMS210055000 Smart BMS 12 200 D E F C 1 2 3 4 B A 3 2 1 5 C D 4 6 7 8 A B 8 7 6 5 F E Smart BMS 12 200 Page 16 Appendix ...

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