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GENERAL INFORMATION

1.4

SAFETY INFORMATION

UNDERSTANDING SAFETY LABELS & INSTRUCTIONS

READ AND BECOME FAMILIAR WITH ALL WARNING AND CAUTION SYSMBOLS AND STATEMENTS 
LISTED BELOW AND IN THE TEXT OF THIS MANUAL BEFORE YOU BEGIN WORK. 

DANGER, WARNINGS, & CAUTION SYMBOLS

This is the safety alert symbol. When you see this symbol 

on your machine or in this manual, be alert to the potential 

for personal injury. Your safety is involved!

Indicates a potential hazard which could result in severe 

Indicates a potential hazard which may result in minor personal 

Indicates a situation that can result in damage to the motorcycle.

The word “NOTE:”in this manual will alert you to key 

information or instructions.

Gasoline is extremely flammable and explosive

 

 

Always stop the engine and refuel outdoors or in a 

  Do not smoke or allow open flames or sparks in or 

   Do not overfill the tank. Do not fill the tank neck above

   If you get gasoline in your eyes or if you swallow 

   If you spill gasoline on your skin or clothing, 

   Never start the engine or let it run in an enclosed area.

injury or death.

injury or damage to the motorcycle.

CAUTION

NOTE:

under certain conditions.

well ventilated area.

near the area where refueling is performed or where 
gasoline is stored.

the fuel tank insert. Leave air space to allow for fuel 
expansion.

gasoline, see your doctor immediately. Never try to 
syphon gasoline using mouth suction.

immediately wash it off with soap and water and 
change clothing.

  Engine exhaust fumes are poisonous and can cause 

loss of consciousness or death in a short time.

Improper repairs or service can create 

The engine and exhaust components on this 

The engine exhaust from this product 
contains chemicals known to cause cancer,
 birth defects or other reproductive harm.

unsafe conditions that may cause severe 

personal injury or death.

product become very hot during operation 

and remain so for a period of time after the 

engine is stopped.

Never run the engine in an enclosed area 

Modifications to this motorcycle not approved 

Brake fluid is poisonous.

KEEP OUT OF REACH OF CHILDREN.

without a properly functioning exhaust gas 

evacuation system connected to the product.

by Victory may cause loss of performance, 

excessive emissions, and make the machine 

unsafe for use. 

Wear insulated protection for hands and 

Brake fluid is poisonous. Do not ingest or 

Battery electrolyte is poisonous. It contains 

Brake fluid will damage plastic, painted and rubber parts. Protect 

arms or wait until hot components have 
cooled sufficiently before working on the 
product.

allow brake fluid to contact eyes. Always 

wear eye protection when working with 

brake fluid.

sulfuric acid. Serious burns can result from 
contact with skin, eyes or clothing.

CAUTION

these surfaces whenever the brake system is being serviced.

Summary of Contents for 2005-2006 Hammer

Page 1: ...2005 2006 HAMMER TM 2006 VEGAS JACKPOT TM NESS SIGNATURE SERIES VEGAS JACKPOT SERVICE MANUAL ...

Page 2: ...This manual includes procedures for maintenance component identification and repair along with service specifications for the models listed above Comments or suggestions about this manual may be directed to Service Publications Dept Polaris Sales Inc 2100 Hwy 55 Medina Minnesota 55340 Victory dealers can also use the on line feedback forum located at www polarisdealers com under News Forms Links S...

Page 3: ...STALLATION CLUTCH PRIMARY SHIFT TRANSMISSION CRANKSHAFT REAR WHEEL SUSPENSION ELECTRIC STARTER TIRES ENGINE ELECTRICAL 3 14 15 16 17 18 19 CYLINDER PISTON FRAME BODY EXHAUST CYLINDER HEAD VALVES DRIVE LINE FRONT WHEEL SUSPENSION BRAKES IGNITION SYSTEM BATTERY LIGHTING INSTRUMENTATION GENERAL MAINTENANCE CHASSIS 11 12 13 ...

Page 4: ...MSDS 1 10 BREAK IN PERIOD 1 11 BREAK IN PROCEDURE 1 11 EMISSIONS 1 11 EMISSION CONTROL SYSTEMS EMISSION SOURCES 1 11 EXHAUST EMISSION CONTROL 1 12 NOISE EMISSION CONTROL SYSTEM 1 12 CRANKCASE EMISSION CONTROL 1 12 EVAPORATIVE EMISSION CONTROL CALIFORNIA MODELS 1 12 INSTRUMENTS 1 13 SPEEDOMETER 1 13 TACHOMETER 1 13 ODOMETER 1 13 TRIP ODOMETER 1 13 INDICATOR LIGHTS 1 14 SPECIAL SERVICE TOOLS 1 15 GE...

Page 5: ...VIEW 1 26 FUEL TANK VENT AND DRAIN HOSE ROUTING 1 27 2005 HAMMER 49 STATE CANADA UK 1 27 2006 ALL EXCEPT CALIFORNIA MODELS 1 28 CALIFORNIA MODELS ALL 1 29 REFERENCE 1 30 SAE TAP DRILL SIZES 1 30 METRIC TAP DRILL SIZES 1 30 DECIMAL EQUIVALENTS 1 30 FAHRENHEIT TO CELSIUS 1 31 MEASUREMENT CONVERSION CHART 1 31 ...

Page 6: ... in the case of steering driveline and chassis components can result in loss of control during operation of the motorcycle which may result in severe personal injury or death If a torquing sequence is indicated for nuts bolts or screws of a certain component start all fasteners and hand tighten Following the method and sequence indicated tighten evenly to the specified torque value When removing n...

Page 7: ...for fuel expansion gasoline see your doctor immediately Never try to syphon gasoline using mouth suction immediately wash it off with soap and water and change clothing Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time Improper repairs or service can create The engine and exhaust components on this The engine exhaust from this product contains chemical...

Page 8: ...s Note There will be a 25 service fee charged for all returns Polaris dealer will be responsible for return freight VICTORY DETAIL AND FINISH RESTORER KITS A Detail Kit polish wax and dressing and a Restore Kit polish and swirl scuff remover is available from the Vic tory parts department for painted surface protection and to remove minor surface imperfections Detail Kit 2872195 Includes Non Abras...

Page 9: ...ndy Red w Tribal Tattoo HAMMER MODEL YEAR 2006 Model Number Model Description Color V06HB26 CA CAP DA DAP LA LAP UA Hammer Cruiser PHAT Black V06HB26 CB DB LB Hammer Indy Red V06HB26 CJ DJ LJ Hammer Supersonic Blue w Clear Pearl V06HB26 CK DK LK UK Hammer Flame Yellow w Tribal Tattoo V06HB26 CLP DLP LLP UL Hammer Nuclear Sunset w Tribal Tattoo VEGAS JACKPOT NESS SIGNATURE SERIES VEGAS JACKPOT MODE...

Page 10: ...bal Tattoo P 1210 P 493 w X Graphic Flame Yellow w Tribal Tattoo P 1214 P 388 w Tribal Tattoo Sunset Red w X Graphics P 1223 P 520 w X Graphic Black w X Graphics P 1224 P 266 w X Graphic Competition Yellow w X Graphics P 1227 P 517 w X Graphic Supersonic Blue Clear Pearl P 1231 Aerosols Kits and Touch Ups require a white base WU Supersonic Blue P 499 and Clear Pearl topcoat CP Metallic Flake Addit...

Page 11: ...634 cc Engine HP 6 78 94 Check Digit May be a number or a letter Model Year 5 2005 6 2006 etc Plant Line Code Chassis A 8 Ball C Kingpin D Ness Kingpin 05 E Ness Vegas 05 G Vegas H Hammer N Ness Vegas 04 T Touring Cruiser X Jackpot B Ness Jackpot V05XB26DAP Chassis A 8 Ball C Kingpin D Ness Kingpin 05 E Ness Vegas 05 G Vegas Engine Size 1 1507 cc 2 1634 cc Engine HP 6 78 94 Series C Canada D Domes...

Page 12: ...5 Hammer or stamped into the right crankcase boss D 2006 models The label or stamping identifies the engine model and serial number KEY IDENTIFICATION NUMBER The key identification number E is stamped on the key tag If the key and the identification number are lost or misplaced the lock set ignition switch fuel cap must be replaced Key blanks are available from service parts Locksmiths familiar wi...

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