Victory Motorcycles 2005-2006 Hammer Service Manual Download

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CHARGING SYSTEM

5
6

GENERAL

FUEL SYSTEM/FUEL INJECTION

MAINTENANCE

LUBRICATION & COOLING

ENGINE REMOVAL & INSTALLATION

CLUTCH, PRIMARY, & SHIFT

TRANSMISSION & CRANKSHAFT

REAR WHEEL & SUSPENSION

ELECTRIC STARTER

TIRES

ENGINE

ELECTRICAL

17
18

CYLINDER & PISTON

FRAME/BODY/EXHAUST

CYLINDER HEAD & VALVES

DRIVE LINE

FRONT WHEEL & SUSPENSION

BRAKES

IGNITION SYSTEM & BATTERY

LIGHTING & INSTRUMENTATION

GENERA

L &

MAINTENANC

CHASSIS

Summary of Contents for 2005-2006 Hammer

Page 1: ...2005 2006 HAMMER TM 2006 VEGAS JACKPOT TM NESS SIGNATURE SERIES VEGAS JACKPOT SERVICE MANUAL ...

Page 2: ...This manual includes procedures for maintenance component identification and repair along with service specifications for the models listed above Comments or suggestions about this manual may be directed to Service Publications Dept Polaris Sales Inc 2100 Hwy 55 Medina Minnesota 55340 Victory dealers can also use the on line feedback forum located at www polarisdealers com under News Forms Links S...

Page 3: ...STALLATION CLUTCH PRIMARY SHIFT TRANSMISSION CRANKSHAFT REAR WHEEL SUSPENSION ELECTRIC STARTER TIRES ENGINE ELECTRICAL 3 14 15 16 17 18 19 CYLINDER PISTON FRAME BODY EXHAUST CYLINDER HEAD VALVES DRIVE LINE FRONT WHEEL SUSPENSION BRAKES IGNITION SYSTEM BATTERY LIGHTING INSTRUMENTATION GENERAL MAINTENANCE CHASSIS 11 12 13 ...

Page 4: ...MSDS 1 10 BREAK IN PERIOD 1 11 BREAK IN PROCEDURE 1 11 EMISSIONS 1 11 EMISSION CONTROL SYSTEMS EMISSION SOURCES 1 11 EXHAUST EMISSION CONTROL 1 12 NOISE EMISSION CONTROL SYSTEM 1 12 CRANKCASE EMISSION CONTROL 1 12 EVAPORATIVE EMISSION CONTROL CALIFORNIA MODELS 1 12 INSTRUMENTS 1 13 SPEEDOMETER 1 13 TACHOMETER 1 13 ODOMETER 1 13 TRIP ODOMETER 1 13 INDICATOR LIGHTS 1 14 SPECIAL SERVICE TOOLS 1 15 GE...

Page 5: ...VIEW 1 26 FUEL TANK VENT AND DRAIN HOSE ROUTING 1 27 2005 HAMMER 49 STATE CANADA UK 1 27 2006 ALL EXCEPT CALIFORNIA MODELS 1 28 CALIFORNIA MODELS ALL 1 29 REFERENCE 1 30 SAE TAP DRILL SIZES 1 30 METRIC TAP DRILL SIZES 1 30 DECIMAL EQUIVALENTS 1 30 FAHRENHEIT TO CELSIUS 1 31 MEASUREMENT CONVERSION CHART 1 31 ...

Page 6: ... in the case of steering driveline and chassis components can result in loss of control during operation of the motorcycle which may result in severe personal injury or death If a torquing sequence is indicated for nuts bolts or screws of a certain component start all fasteners and hand tighten Following the method and sequence indicated tighten evenly to the specified torque value When removing n...

Page 7: ...for fuel expansion gasoline see your doctor immediately Never try to syphon gasoline using mouth suction immediately wash it off with soap and water and change clothing Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time Improper repairs or service can create The engine and exhaust components on this The engine exhaust from this product contains chemical...

Page 8: ...s Note There will be a 25 service fee charged for all returns Polaris dealer will be responsible for return freight VICTORY DETAIL AND FINISH RESTORER KITS A Detail Kit polish wax and dressing and a Restore Kit polish and swirl scuff remover is available from the Vic tory parts department for painted surface protection and to remove minor surface imperfections Detail Kit 2872195 Includes Non Abras...

Page 9: ...ndy Red w Tribal Tattoo HAMMER MODEL YEAR 2006 Model Number Model Description Color V06HB26 CA CAP DA DAP LA LAP UA Hammer Cruiser PHAT Black V06HB26 CB DB LB Hammer Indy Red V06HB26 CJ DJ LJ Hammer Supersonic Blue w Clear Pearl V06HB26 CK DK LK UK Hammer Flame Yellow w Tribal Tattoo V06HB26 CLP DLP LLP UL Hammer Nuclear Sunset w Tribal Tattoo VEGAS JACKPOT NESS SIGNATURE SERIES VEGAS JACKPOT MODE...

Page 10: ...bal Tattoo P 1210 P 493 w X Graphic Flame Yellow w Tribal Tattoo P 1214 P 388 w Tribal Tattoo Sunset Red w X Graphics P 1223 P 520 w X Graphic Black w X Graphics P 1224 P 266 w X Graphic Competition Yellow w X Graphics P 1227 P 517 w X Graphic Supersonic Blue Clear Pearl P 1231 Aerosols Kits and Touch Ups require a white base WU Supersonic Blue P 499 and Clear Pearl topcoat CP Metallic Flake Addit...

Page 11: ...634 cc Engine HP 6 78 94 Check Digit May be a number or a letter Model Year 5 2005 6 2006 etc Plant Line Code Chassis A 8 Ball C Kingpin D Ness Kingpin 05 E Ness Vegas 05 G Vegas H Hammer N Ness Vegas 04 T Touring Cruiser X Jackpot B Ness Jackpot V05XB26DAP Chassis A 8 Ball C Kingpin D Ness Kingpin 05 E Ness Vegas 05 G Vegas Engine Size 1 1507 cc 2 1634 cc Engine HP 6 78 94 Series C Canada D Domes...

Page 12: ...5 Hammer or stamped into the right crankcase boss D 2006 models The label or stamping identifies the engine model and serial number KEY IDENTIFICATION NUMBER The key identification number E is stamped on the key tag If the key and the identification number are lost or misplaced the lock set ignition switch fuel cap must be replaced Key blanks are available from service parts Locksmiths familiar wi...

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