Victaulic OGS RG3212 Operating And Maintenance Instruction Manual Download Page 8 | Manualshive

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TOOL NOMENCLATURE

PS3212 Pipe Stand

Hydraulic

Pump

Handle

Lower Roll/

Lower Roll Nut

Power

Cord

Power Switch

Hydraulic Cylinder

Locking Nut
Depth Adjuster Nut
Hydraulic Pump Valve

Upper Roll

Foot Switch

8

REV_C

TM-RG3212

/ Operating and Maintenance Instructions Manual

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Summary of Contents for OGS RG3212

Page 1: ...tructions in this manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection while working around this tool Save this operating and maintenance manual...

Page 2: ......

Page 3: ...ring Pipe for Grooving 10 Short Pipe Lengths 10 Long Pipe Lengths 11 Groove Diameter Stop Adjustment 12 Grooving Operation 14 Lower Roll Removal 16 Upper Roll Removal 17 Upper Roll Installation 18 Low...

Page 4: ...es listed in the Tool Ratings section These instructions must be read and understood by each operator PRIOR to working with the grooving tools These instructions describe safe operation of the tool in...

Page 5: ...ain proper footing and balance at all times CAUTION 1 This tool is designed ONLY for roll grooving pipe sizes materials and wall thicknesses listed in the Tool Ratings section 2 Inspect the equipment...

Page 6: ...Tool Ratings for Steel Pipe section of this manual Use of the tool for other purposes or use exceeding the pipe thickness maximums will overload the tool shortening tool life and potentially causing...

Page 7: ...are not available and an extension cord must be used it is important to use the proper cord size gauge Cord size selection is based upon tool rating and cord length Use of a cord size gauge thinner t...

Page 8: ...nd Hydraulic Pump Handle Lower Roll Lower Roll Nut Power Cord Power Switch Hydraulic Cylinder Locking Nut Depth Adjuster Nut Hydraulic Pump Valve Upper Roll Foot Switch 8 REV_C TM RG3212 Operating and...

Page 9: ...er Requirements section b The space necessary to adequately handle the pipe to be grooved c A level surface for the tool and pipe stand 3 Place the tool on a level surface Place a level on top of the...

Page 10: ...the pipe end must be cleaned to remove coarse scale dirt and other foreign material that might interfere with or damage grooving rolls The front edge of the pipe end shall be uniform with no concave c...

Page 11: ...eve the required angle of pipe Place Pipe Stand Slightly Beyond Half the Pipe Length from theTool Tool Centerline Level Pipe Centerline Level to 1 Below Level for 2 8 inch Pipe Sizes 0 50 to 1 00 Belo...

Page 12: ...oper material diameter and wall thickness Refer to Tables 1 and 2 for the minimum pipe lengths required for grooving Hand Pump Valve 2 Insert a piece of pipe of the correct size and wall thickness ont...

Page 13: ...oove completion 9 After a trial groove is prepared and the pipe is removed from the tool carefully check the C groove diameter Refer to the Roll Groove Specifications section The C groove diameter dim...

Page 14: ...that all instructions in the previous sections of this manual have been followed 2 Plug the RG3212 into an internally grounded electrical source 3 Turn the switch on the side of the tool to the ON po...

Page 15: ...itioned properly 11 With the switch in the ON position the pipe will begin to rotate clockwise As the pipe rotates begin grooving by using the hydraulic pump handle NOTICE Do not pump the hydraulic pu...

Page 16: ...aft can cause fragmentation resulting in serious personal injury 2 To remove the lower roll from the arbor loosen the lower roll retaining nut until it reaches the end of the lower shaft Do not fully...

Page 17: ...g the knob counterclockwise This will raise the slide and upper roll to their highest positions 2 Loosen the upper shaft retaining screw It is not necessary to completely remove the screw 3 While supp...

Page 18: ...ng screw to retain the upper roll on the upper shaft 4 Lubricate upper roll bearing with a No 2EP lithium based grease Refer to the Maintenance section for additional information LOWER ROLL INSTALLATI...

Page 19: ...or with a spray type heavy duty open gear lubricant HYDRAULIC SYSTEM The level of hydraulic fluid should be checked before operation and must be checked several times per year especially if the hydrau...

Page 20: ...universal ball unit Work the light machine oil in by rotating the universal ball units PARTS ORDERING INFORMATION When ordering parts the following information is required for Victaulic to process the...

Page 21: ...ing on long pipe Pipe is overtracking Refer to the Long Pipe Lengths section Pipe end is not cut square Cut pipe end squarely Pipe is rubbing excessively hard on the lower roll Remove pipe from tool a...

Page 22: ...2 5 2 3 3 500 0 083 0 216 0 216 0 216 88 9 2 1 5 5 5 5 5 5 31 2 4 000 0 083 0 226 0 226 0 226 101 6 2 1 5 7 5 7 5 7 4 4 500 0 083 0 237 0 237 0 237 Roll Set R904321206 114 3 2 1 6 0 6 0 6 0 5 5 563 0...

Page 23: ...2 1 3 0 4 4 500 0 083 0 120 Roll Set RX04321206 114 3 2 1 3 0 5 5 563 0 109 0 134 141 3 2 8 3 4 6 6 625 0 109 0 134 168 3 2 8 3 4 8 8 625 0 109 0 148 Roll Set RX08321212 219 1 2 8 3 8 10 10 750 0 134...

Page 24: ...237 127 0 2 4 6 0 5 5 563 0 109 0 258 0 258 0 375 141 3 2 8 6 6 6 6 9 5 152 4mm 6 000 0 109 0 258 152 4 2 8 6 6 6 6 625 0 109 0 280 0 280 0 432 168 3 2 8 7 1 7 1 11 0 8 8 625 0 109 0 322 0 322 0 322 R...

Page 25: ...083 Roll Set RR02321206 54 0 1 1 2 1 2 1 2 2 625 0 065 0 095 66 7 1 7 2 4 3 3 125 0 045 0 109 79 4 1 1 2 8 4 4 125 0 058 0 134 104 8 1 5 3 4 5 5 125 0 072 0 160 130 2 1 8 4 1 6 6 125 0 083 0 192 155...

Page 26: ...remove coarse scale dirt and other foreign material that might interfere with or damage grooving rolls The front edge of the pipe end shall be uniform with no concave convex surface features that will...

Page 27: ...ured at the extreme pipe end diameter NOTE This applies to average pi tape and single point readings T Dimension The T dimension is the lightest grade minimum nominal wall thickness of pipe that is su...

Page 28: ...5 8 0 97 4 96 9 2 2 2 0 104 1 108 0 mm 4 250 4 293 4 219 0 625 0 656 0 594 0 344 0 375 0 313 4 084 4 064 0 083 0 078 4 35 108 0 109 0 107 2 15 9 16 7 15 1 8 7 9 5 8 0 103 7 103 2 2 2 2 0 110 5 4 4 50...

Page 29: ...215 5 19 1 19 8 18 3 11 9 12 7 11 1 211 6 211 0 2 4 2 8 220 7 8 8 625 8 688 8 594 0 750 0 781 0 719 0 469 0 500 0 438 8 441 8 416 0 092 0 109 8 80 200 219 1 220 7 218 3 19 1 19 8 18 3 11 9 12 7 11 1 2...

Page 30: ...53 DWV 4 220 104 8 104 8 104 7 15 5 16 3 14 7 8 4 7 6 102 1 101 6 1 4 107 2 5 5 127 5 123 0 610 0 640 0 580 0 330 0 300 4 999 4 979 0 063 DWV 5 220 130 2 130 2 130 1 15 5 16 3 14 7 8 4 7 6 127 0 126 5...

Page 31: ...This page intentionally blank 31 REV_C TM RG3212 Operating and Maintenance Instructions Manual...

Page 32: ...IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND OR OTHER COUNTRIES 2021 VICTAULIC COMPANY ALL RIGHTS RESERVED OPERATING AND MAINTENANCE INSTRUCT...

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