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Installation and Operation Guidelines

Fusing.

The FlatPAC’s internal fuses are not user-replaceable. Please return the

unit to vendor if servicing is necessary.

Grounding.

To satisfy IEC 950 Class I grounding requirements, connect a ground

lead to the terminal marked 

(GND). For one-up FlatPAC models (max. output

200 W), use 1.5 mm

/ #16 AWG wire; for two-up and three-up models (max. output

400 W and 600 W), use 2.5 mm

/ #14 AWG wire.

Input Voltage Connections.

Connect the line voltage to L1 (hot) and L2N (neutral).

For one-up FlatPAC models (max. output 200 W), use #16 AWG input wire; for two-

up and three-up models (max. output 400 W and 600 W), use #14 AWG input wire.

Recommended connector screw torque is 5 to 7 in-lbs (0.5 to 0.8 N-m).

Recommended strip length is 8 mm. Use your FlatPAC model only with the

correspond ing input voltages and frequencies shown in the table below.

Model

90 –132 Vac

180 – 264 Vac

C– Grade

VI–

U– C

47– 63 Hz

47– 63 Hz

I– Grade

VI–

U– I

47– 440 Hz

47– 440 Hz

Output Wire Gauge.

Use the output wire gauge that corre sponds to the output

current of your FlatPAC unit, below: Do not loosen bottom nut.

100 A–160 A  :  #2 AWG

30 A–50 A  :  #8 AWG

10 A–15 A  :  #14 AWG

75 A–100 A  :  #4 AWG

20 A–30 A  :  #10 AWG

6 A–10 A  :  #16 AWG

50 A–75 A  :  #6 AWG

15 A–20 A  :  #12 AWG

0 A–6 A  :  #18 AWG

Output Voltage Trimming.

Do not trim the outputs higher than 110% of their

nominal output voltage. When an output is trimmed up, do not exceed its maximum

rated output power.

Operating Temperature.

Do not allow the FlatPAC to exceed its maximum

operating temperature, which is reached when the heat sink is 85°C. (Full power can

be delivered up to this temperature.) Heat sink temperature is a function of the

output power and voltage of the supply, ambient temperature, and airflow across the

heat sink. Refer to the Vicor Applica tions Manual to determine the maximum ambient

temperature for your application. Always use worst-case conditions when

calculating operating temperature. 

Note 1:

To ensure proper heat transfer from the

internal module(s) to the heat sink, the mounting holes through the heat sink (2, 3,

and 4 holes on one-, two-, and three-up models, respectively) must contain torqued

screws at all times during operation, whether or not the unit is mounted. If the unit is

operated unmounted, insert a #6 or metric panhead screw through each hole from

below and secure with a nut on top, torqued to 6 in-lbs (0.7 N-m). 

Note 2:

All

FlatPAC models are available with a conduction cooled flat plate instead of the top

heat sink. Contact factory for outline drawings.

6

Summary of Contents for FlatPAC Family AC

Page 1: ...otal output ratings of 50 600 W These power supplies feature an autoranging input which automatically senses the input line voltage and sets the power supply s input range accordingly FlatPAC s unique modular design accommodates over 10 000 different configurations FlatPAC power supplies that contain BatMod current source modules instead of VI 200 converters are indicated by the suffix BM followin...

Page 2: ...t 0 4 V 1 5m A Maximum external pullup is 70 Vdc AC OK and BUS OK signals are isolated and can have different reference levels V r AC OK 1 5mA max V r BUS OK 30mA max Disable MOD DIS V 1 5mA max FlatPAC AC Mains and Supervisory Connections External Supervisory Functions 2 up and 3 up models only MOD DIS MOD DIS AC OK AC OK BUS OK BUS OK Internal Supervisory Circuits Optocouplers AC Mains Earth Gro...

Page 3: ...oad 90 180 Vac AC Line Timing Diagram Status Signals 2 up and 3 up models only Output Sense and Trim All models with VI 200s Load Battery Charger External Control Functions Programmable Current or Voltage Source 12 48V Battery Out VTRIM ITRIM I MON Out External Control Functions Out VTRIM ITRIM I MON Out Typical Applications Models with BatMods only Time Interval Min Typ Max Units Notes T1 T0 0 0 ...

Page 4: ... Single output 300 600 W PU Series Dual output 100 400 W QU Series Dual output 150 600 W RU Series Triple output 150 600 W Inputs 1 MOD DIS 2 MOD DIS 3 AC OK 4 AC OK 5 BUS OK 6 BUS OK 7 AC in L1 8 AC in L2 N 9 Chassis Ground Outputs 10 Power Out 11 Out 12 Sense 13 Trim 14 Sense 15 Out 16 Power Out On FlatPACs containing BatMods 12 VTRIM 13 ITRIM 14 IMON For local sense connection only not for load...

Page 5: ...NTING HOLE ø 0 15 0 01 THRU 6 PLACES OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 1 OUTPUT 1 OUTPUT 2 5 OUTPUT STUD CONNECTIONS SUPPLIED WITH FLATPAC 10 WASHER USER OUTPUT TERMINAL 10 WASHER 10 LOCK WASHER 10 NUT 10 NUT TORQUED TO 25 in lbs 2 8 N m AT THE FACTORY DO NOT LOOSEN Notes Connect paralleled outputs as shown MU NU and QU Series for 40 A out All output studs 10 32 UNF Torque to 20 in lbs 2 3 N m Inp...

Page 6: ...100 A 4 AWG 20 A 30 A 10 AWG 6 A 10 A 16 AWG 50 A 75 A 6 AWG 15 A 20 A 12 AWG 0 A 6 A 18 AWG Output Voltage Trimming Do not trim the outputs higher than 110 of their nominal output voltage When an output is trimmed up do not exceed its maximum rated output power Operating Temperature Do not allow the FlatPAC to exceed its maximum operating temperature which is reached when the heat sink is 85 C Fu...

Page 7: ...rmation The Vicor Applications Manual and product data sheet contain complete information about FlatPAC AC DC power supplies To receive literature or to consult an applications engineer about installation or operation of this product contact your nearest Vicor office or visit the Vicor Website See back panel Bitte lesen Sie die Sicherheits Vorschriften auf Seite 8 AMP and Faston are registered tra...

Page 8: ... Spannung der Stromversorgung der Umgebungstemperatur und der Luftzirkulation über dem Kühlkörper ergibt Bitte bestimmen Sie mit Hilfe des Vicor Applikationshandbuches die maximale Umgebungstemperatur Ihrer Applikation Weitere Informationen Das Vicor Applications Manual und Produkt Datenblätter enthalten ausführliche Informationen über FlatPAC AC DC Wandler Fordern Sie bitte Unterlagen bei Vicor o...

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