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6/30/2016 

 

SE-HP, Manual

 

 

 

Copyright 2016 Vestil Manufacturing Corp.                                                               Page 6 of 11 

Inspections & Maintenance 

 

Maintenance Intervals 

 

Before Each Use 

Inspect the following: 

 

Frayed wires 

 

Battery surface should be clean and dry.  The 
battery should be locked down and secured. 

 

Pinched or chaffed hoses 

 

Damage or structural deformation to the 
structural members, the cylinder brackets, etc. 

 

Proper functioning of all limit switches, including 
those on the perimeter pinch point guard, if 
applicable. 

 

Check for load chain damage and for play / slack. 

 

Oil leaks 

 

Monthly 

 

Verify the oil level is between the maximum 
and minimum lines. 

 

Worn or damaged hydraulic hoses and 
electrical wires 

 

Pivot point wear 

 

Roller looseness and wear 

 

Retaining ring integrity on all rollers and all 
pivot points 

 

Clean off dirt and debris as necessary. 

 

Looseness, wear or damage to the front rollers and 
drive wheel, bearings, mounting hardware or 
surface material. 

 

Proper functioning of any hand or foot operated 
mechanisms 

 

Proper water level in battery.  Not necessary with a 
maintenance-free or gel battery. 

 

Unusual noises or movement during operation 

 

All the information, safety and warning labels are 
present, legible and securely attached. 

Yearly 

 

The oil should be changed if it darkens, 
becomes gritty or turns a milky color which 
indicates the presences of water.  Replace 
with anti-wear hydraulic oil with a viscosity 
grade of 150 SUS at 100°F (ISO 32 at 40°C).  
E.g. AW 32 or HO 150 hydraulic oil or a non-
synthetic transmission fluid.  You may use a 
synthetic transmission fluid if you flush the 
system with the synthetic fluid before filling the 
reservoir. 

 

Check chain and chain linkages for mechanical 
damage. 

 

Clean upright channels and mast rollers and grease 
slightly. 

 

Check the lift motor’s brushes for carbon built up.  
Replace the motor as necessary. 

 
 

Chain Maintenance 

 
For normal use, load chains should be lubricated every 250 operation hours.  In heavy soiling and/or moisture and 
spray environments or after high prolonged loading, the chain should be lubricated every 100 operating hours or 
sooner if required based on the chain’s extreme environmental conditions.  If the chain has been exposed to corrosive 
media, it should be cleaned and lubricated immediately.  
 

Chain Lubrication and Conservation 

Flyer chains are correctly lubricated and are in a perfect state if:  

 

The chain is free of exterior soiling. 

 

When touched, your finger is wetted with oil.  This assures the chain links are sufficiently lubricated. 
 

Lubricant Type 

A low viscosity, mineral, machine oil, engine oil or synthetic oil should be used.  The oil’s viscosity should be viscous 
during all operating, ambient temperatures.   
 
Under normal temperature conditions, lubricating oils with a viscosity of SAE 20 to SAE 40 are appropriate. 

Summary of Contents for SE/HP Series

Page 1: ...s codes and non voluntary standards enforced in the location where the product is used is exclusively the responsibility of the owner end user 2 VESTIL is not liable for any injury or property damage...

Page 2: ...ized to do so and certain that it will be safe to use afterwards DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil Unauthorized modifications automatically void...

Page 3: ...t increments The DC lifter is powered by two 12V 40Ah batteries The user manages the battery power with the integral battery charger battery level gauge and adjustable lowering speed control The solid...

Page 4: ...ent and ensure no one will be under the load even if they are just walking through or by Lastly verify the surface is level For the AA version widen the stability forks as necessary The trained operat...

Page 5: ...oaded 94 7 amps Amps Unloaded 54 3 amps Battery 2 x 12V 40Ah Battery Charger DC 12 24V 10amp Weight 560lbs Width of Aisle 32 Table SE HP Model Specific Specifications Model Overall Size Fork Lift Heig...

Page 6: ...color which indicates the presences of water Replace with anti wear hydraulic oil with a viscosity grade of 150 SUS at 100 F ISO 32 at 40 C E g AW 32 or HO 150 hydraulic oil or a non synthetic transm...

Page 7: ...ints Loose link pins Damage Broken link plates Broken pins Contamination Stretching or elongation Even with the optimum amount of lubrication it is impossible to prevent chain elongation Chain elongat...

Page 8: ...ords or wires immediately Check the battery s water level frequently unless you have a maintenance free or gel battery Make sure the battery charger is unplugged from the 120 volt source Removal Lock...

Page 9: ...re performing as expected Troubleshooting Before performing troubleshooting tasks set the stacker on blocks so all the wheels clear the floor Problem Possible Causes Action Unit will not charge Charge...

Page 10: ...ll the hydraulic oil when forks are lowered Unit jerks when lifting Air in the system Open the vent screw on the lift cylinder with forks completely lowered Lift the forks with vent screw open until o...

Page 11: ...ngola IN The warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wea...

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