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Table of Contents

 

 

Rev. 3/4/2019 

  POW-CAR-AR5 MANUAL 

Table of Contents

 

Copyright 2019 Vestil Manufacturing Corp.  

Page 10 of 13 

 

 

Adjusting Chain Tension (continued from p. 9) 

2.  Adjust the tension of the lower drive chain (connects power unit to the turntable): 

Loosen all 4 power unit subassembly bolts (A). Only 2 bolts are visible in the diagram; the other bolts 

are on the opposite side of the subassembly. 

a. To increase tension, use a 

9

/

16

 in. wrench to turn the lock nut on carriage bolt (B) clockwise. To 

decrease tension, turn the nut counterclockwise. If the chain is overtightened, the drive train will 

squeak and/or make grinding noises. If the drive train is noisy after tightening the chain, loosen 

it sufficiently to eliminate the unusual noises. 

b. When belt tension is satisfactory, retighten the lock nut firmly against the carriage bolt tab; then 

tighten all 4 power unit subassembly bolts (A). 

  

Using the Carousel: 

Standard carousels must be used indoors. They are designed for moderate duty, intermittent cycling, 

and accept loads weighing up to 4,000 pounds (1,818.2kg). The net weight applied to the carousel must 

not exceed 4,000 pounds. Do not drive a forklift onto any of the ramps or the turntable! The load rating 

appears on Label 287, which is affixed to the machine as shown in the 

Labeling diagram

 on p. 12. 

 

  Improper loading will cause load bearings to fail prematurely or might damage the 

drive/transmission system. DO NOT shock load the carousel, i.e. do not drop loads onto it.  DO NOT 

exceed the capacity! 

 

To protect the load bearings, be careful when loading the turntable. S

lowly

 and carefully apply loads 

to the turntable. Do not shock-load the carousel by dropping items onto the turntable or by slamming the 

tines of your fork lift on it. 

 

This machine is equipped with a constant-pressure (“dead man” style) foot pedal controller. The table 

rotates only if the pedal is pressed. When the pedal is released, the turntable will 

coast

 to a stop, i.e. it 

will spin until friction and resistance bring it to a stop. 

 

Turntable rotation speed is adjustable. To increase or decrease the speed, turn the dial on the Delta 

motor speed controller clockwise or counterclockwise, respectively.  

 

Record of Normal Condition: 

Before using the product for the first time, make a written record of its appearance and operation. Turn 

on the turntable. Describe its motion and how it sounds while running. For example, the turntable should 

spin without wobbling. Release the foot pedal. How long does it take for the unit to stop? Use the speed 

control dial to increase rotation speed to the maximum. Operate the turntable again. Does the turntable 

still rotate smoothly? Does it produce more noise? How long  does it take for the turntable to stop?  

Thoroughly photograph the unit and each label applied to it. Add the photos to the record. Describe 

where each label is located. 

This record establishes normal condition

. Whenever the unit is 

inspected, compare those observations to the record to determine if the carousel is in normal condition. 

Do not use it unless it is in normal condition. Cosmetic changes, like damaged paint/powder coat do not 

constitute changes from normal condition. However, touchup paint should be applied to all areas where 

the finish is damaged as soon as damage occurs. 

 

 

Inspections & Maintenance: 

Refer to the diagrams on 

pages 3

, 

4

, and 

5

. 

  Proper storage and maintenance are essential to keep this product in normal condition and 

to maximize the service life of the unit. 

 

Compare all observations made during an inspection to the 

Record of Normal Condition

. If problems 

are discovered during an inspection, restore the machine to normal condition before returning it to 

service. Contact the 

Technical Service Department

 

if you need assistance with an issue discovered 

during an inspection. 

Before beginning either of the following inspections, make sure that system power is turned off 

and disconnected

 

A. Before each use – Each time the machine is used the following components should be inspected 

1. Wiring: examine the wires for fraying and damage. 

Summary of Contents for POW-CAR-AR5

Page 1: ...ce For answers to questions not addressed in these instructions and to order replacement parts labels and accessories call our Technical Service and Parts Department at 260 665 7586 The department can...

Page 2: ...ad to property damage with SIGNAL WORDS A safety message appears with a signal word that describes an improper dangerous use of the product The signal word indicates the seriousness of the injury that...

Page 3: ...nvironment Keep hands clothing etc out of contact with all moving parts of the machine BEFORE using the machine instruct all bystanders to clear the service area DO NOT activate the turntable UNLESS t...

Page 4: ...5 20 160 002 Sub assembly power unit with sprocket 1 17 37021 Nylon insert lock nut grade 2 zinc finish 5 16 18 1 6 20 514 084 Sub assembly counterbalanced mast manual 1 18 11105 Hex bolt grade A zinc...

Page 5: ...20 027 009 Sheave 5 8in inner diameter x 2 in outer diameter 1 21 11107 3 8in 16 x 11 4in HHCS zinc plated 2 bolt 4 7 20 110 013 Bearing mount upper 1 22 33620 5 16in zinc plated lock washer 4 8 20 01...

Page 6: ...experienced bond the frame of the machine to a driven ground rod see National Electrical Code for details of driven grounding electrodes Item Part no Description Qty 1 VFD004S11B Delta control freq va...

Page 7: ...Parameter Description of parameter Setting Description of setting 0 03 Start up display selection d2 Display the content of user defined unit 0 05 User defined coefficient K d0 3 Scales frequency so...

Page 8: ...l the sections by sliding the slots over the welded mounting studs attached to the edges of the turntable The diagram above indicates where each ramp connects to the turntable 5 Plug the power unit in...

Page 9: ...belt and do not press the rod into the belt Mark the rod flush with hole C with a marker or pencil Make a second mark 1 8 in above the first mark closer to your hand Using a pencil type compression sp...

Page 10: ...e will coast to a stop i e it will spin until friction and resistance bring it to a stop Turntable rotation speed is adjustable To increase or decrease the speed turn the dial on the Delta motor speed...

Page 11: ...or if the housing is damaged 5 Turntable examine the turntable for significant wear and impact damage Sharp projections might develop along the edge of the turntable Sand or grind off all projections...

Page 12: ...label content and location are subject to change so your product might not be labeled exactly as shown Replace all labels that are damaged missing or not easily readable e g faded To order replacement...

Page 13: ...draulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries H...

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