Rev. 1/26/2022
HPC-405 MANUAL
Copyright 2021 Vestil Manufacturing Co.
Page 9 of 11
PLATEN CONFIGURATIONS
The pail crusher comes with 2 platens to allow the
user to configure the crusher to perform different
functions. The compactor platen is circular and is bolted
onto the end of the cylinder. Its circular shape allows it
to fit inside pails. The crusher platen consists of 2
plates—a top plate that slides over the compactor
platen and a bottom plate that lies beneath the
compactor platen. To remove the crushing platen,
simply grasp both handles and
Compaction Mode: Remove the crusher platen.
Press the START button and lower the platen to an
ergonomic level. Then, press the red emergency stop
button to make the ram stop. Remove the crusher
platen by sliding it off of the circular compactor platen.
The crusher platen is heavy, so we recommend that at
least 2 people perform this task together.
Crush mode: Install the crusher platen by sliding it unto the compactor platen. Only use the crusher platen to crush
empty pails.
RECORD OF SATISFACTORY CONDITION
After installing the crusher and
before
using it for the first time, create a written description of its appearance and
operation. Thoroughly photograph the inside and outside of the unit. Include photographs of each label applied to the
unit. Press the START button. Watch the ram and listen to the motor as the ram cycles. Record your observations
about the sound of the motor and the movement of the ram. Collect all writings and photos in a file. This file is a
record of the unit in satisfactory condition. Compare the results each inspection with this record to determine whether
the unit is in satisfactory condition. DO NOT use the crusher unless it is in satisfactory condition. NOTE: Purely
cosmetic changes, such as damaged surface finish (paint or powder coat), are not changes from satisfactory
condition. However, touchup paint should be applied to all areas where the finish is damaged as soon as the damage
occurs.
INSPECTIONS & MAINTENANCE
Regular maintenance is essential for maximizing the service life of this product. Compare all inspection results to
the
RECORD OF SATISFACTORY CONDITION
.
Only use the unit if it is in satisfactory condition. If an inspection
reveals any changes from satisfactory condition, repair/restore the unit to satisfactory conditin before returning it to
service. Only use manufacturer-approved replacement parts. DON’T GUESS! Contact
TECHNICAL SERVICE
if you
have questions that are not addressed in these instructions or if you are uncertain how to address an issue
discovered during an inspection. Technical Service can be contacted by calling (260) 665-7586 and asking for the
Service and Parts Department or by submitting your questions through Vestil’s online parts and service portal at
https://www.vestil.com/page-parts-request.php
1. Examine the electrical system for damaged wires/cables.
2. Inspect hydraulic hoses and fittings for kinks, punctures, tears, or other damage causing oil leaks.
3. Empty the crushing chamber and cycle the ram. Listen for unusual noises and watch for cylinder binding during the
cycle. Check the cylinder to make sure that it is not bent or cracked.
4. Check the oil level in the reservoir. With the ram in the home position (cylinder fully retracted), oil should be 1” –
1
1
/
2
” below the top of the tank. If oil is needed, add ISO AW-32 hydraulic fluid or its equal.
5. Make sure that all labels are in place and easily readable. See
6. Disconnect the crusher from the electrical power source. Open the door and inspect the platens, cylinder, and
crushing chamber. Make sure that the circular compactor platen is securely pinned to the end of the cylinder.
Determine the condition of whichever platen(s) will be used. Look for broken welds, cracks, and other damage.
7. Inspect the legs. Legs should be square, rigid and free of significant rust and corrosion.
8. Repair areas where the finish is been damaged. Use steel wool or a steel bristle brush and a slightly dampened
cloth to remove rust. Apply touchup paint to the affected areas once they are dry.
Change the hydraulic oil at least once per year, or immediately if it darkens, looks milky, or becomes gritty. To
replace the hydraulic oil, remove the oil fill plug and drain oil from the reservoir. Then, flush the reservoir with fresh
hydraulic fluid
before
filling it. Install the drain plug and fill the reservoir with new hydraulic fluid. Only use ISO AW-32
hydraulic oil or its equal.
Compactor
platen
Crusher platen
(bottom plate)
Handle
Crusher platen
(top plate)
