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Rev. 2/21/2017 

    

HDC-905, MANUAL 

                             Copyright 2017 Vestil Manufacturing Corp.                      

Page 3 of 19 

 
 
 
 

Specifications:

 

Dimensions and other specifications appear in the diagrams and table below. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 

 

 
 
 
 

 

 

 
 
 
 

           

 

              

 

Standard features (both models)

1. Crushing chamber large enough to accept 55gal. drums 

7. Positive drum positioning for proper ram alignment 

2. Drum head piercer to release internal drum pressure 

8. 6.5HP, 3-phase, prewired for 208VAC 

3. 2-speed hydraulic gear pump moves 11gal/min. 

9. 4” dia. piston cylinder; 36” stroke; 25sec. cycle time 

4. Hydraulics rated for 3,000psi with relief valve 

10. 38,000 lb. crushing force reduces drums to 6” height 

5. Door interlock switch 
6. 24V control circuit: ON/OFF switch, cycle start button, CRUCH/COMPACT selector switch; 2 pressure switches (high 
pressure for drum crushing; low pressure for compacting contents 

inside

 a drum. 

HDC-905-IDC 

HDC-905-HC 

Summary of Contents for HDC-905 Series

Page 1: ...46703 Telephone 260 665 7586 or Toll Free 800 348 0868 Fax 260 665 1339 www vestilmfg com e mail info vestil com Table of Contents Signal Words 2 Safe Use Recommendations 2 Hydraulic circuit diagram 3 Specifications 3 FIG 1 HDC 905 IDC exploded parts diagram bill of materials 4 FIG 2 HDC 905 HC exploded parts diagram bill of materials 5 FIG 3 Power unit exploded parts diagram bill of materials 6 F...

Page 2: ...uch as gangrene If a hose or coupling develops a leak repair the leak before operating the crusher Do not continue to use the crusher if it is damaged or makes unusual noises during operation Do not change the pressure relief valve setting In particular do not increase the setting Do not clean out drum crusher unless power is disconnected Do not attempt to crush smooth walled drums with this machi...

Page 3: ...head piercer to release internal drum pressure 8 6 5HP 3 phase prewired for 208VAC 3 2 speed hydraulic gear pump moves 11gal min 9 4 dia piston cylinder 36 stroke 25sec cycle time 4 Hydraulics rated for 3 000psi with relief valve 10 38 000 lb crushing force reduces drums to 6 height 5 Door interlock switch 6 24V control circuit ON OFF switch cycle start button CRUCH COMPACT selector switch 2 press...

Page 4: ... end 2 4 22 514 039 Weldment door latch 2 15 36114 Hex nut zinc plated 5 8 11UNC 2 5 22 014 108 Frame tie bar 1 16 22 645 003 Actuator bolt limit switch 1 6 99 021 926 001 Cylinder hydraulic 4 x36 piston style with flange mount 1 17 33632 3 4 lock washer 1 7 11212 Hex bolt grade A zinc finish 1 2 13x21 4 4 18 07 025 001 Handle deck positioner 1 8 37030 1 2 13 Nylon insert lock nut 5 19 22 014 056 ...

Page 5: ... 9 22 33012 Flat washer low carbon zinc finish 1 2 12 7 HBOLT 0 7500 10x4 5x1 75 N Hex bolt 1 23 11209 1 2 13x11 2 HHCS ASTM A307 grade A zinc plated 4 8 33632 3 4 lock washer 1 24 22 016 075 Bracket power box formed 1 9 36116 3 4 10 hex nut 1 25 07 025 001 Handle deck positioner 1 10 37024 Nylon insert lock nut grade 2 zinc finish 3 8 16 24 26 22 014 056 Frame casting 1 11 22 014 105 Drip pan for...

Page 6: ...p 1 15 11207 1 2 13x1 1 4 zinc plated bolt 4 33625 1 2 lock washer 4 16 11055 5 16 18x1 hex bolt 4 33620 5 16 lock washer 4 17 11055 5 16 18x1 hex bolt 8 33006 5 16 flat washer 8 33620 5 16 lock washer 8 18 11107 3 8 16x11 4 hex head bolt 2 33008 3 8 flat washer 2 33622 3 8 lock washer 2 36106 3 8 16 hex nut 2 19 11005 1 4 lock washer 4 33618 1 4 lock washer 4 36102 1 4 20 hex nut 4 33004 1 4 flat...

Page 7: ...31 007 Filter 1 3 99 153 028 Unloading valve 1 4 SHD 03G 3C60 A24D 4 way valve 1 5 99 153 037 Relief valve 1 6 99 022 004 Pressure switch 1 7 1710 PO check 1 8 99 153 035 Check valve 2 9 6408 H 04 Plug 2 10 1808 25 25psi check valve 1 11 6400 10 10 Fitting 1 12 99 153 015 2 way valve 1 13 99 034 008 24VAC coil 1 14 6400 10 08 0 Fitting 1 15 2 154 O ring 4 16 23209 in 20 x 1 in SHCS bolt 4 17 6400 ...

Page 8: ... 3 000psi pressure gauge Set screw on knurled knob of pressure switch 1 NOTE The knurled knob of PS2 also has a set screw Filter Directional valve Directional valve Lower pressure switch PS1 Upper pressure switch PS2 Filter Manifold Pressure Switches and Valves Reference Diagrams for Adjustment Procedure on Following Page The manifold assembly shown in Figures 1 4 below corresponds to item no 21 o...

Page 9: ...t is also indicated by a change in the sound produced by the motor c The large pump section is now unloaded allowing fluid to return to the tank The small pump section however remains loaded 8 Adjust the compacting force a Observe the pressure on the gauge connected to the GA port Turn the relief valve clockwise until the GA gauge shows 1500 psi The power unit is now operating at 1500 psi pressure...

Page 10: ... the timer starts 4 Timer cycle CR1 3 and 11 close Power reaches decompression valve 3 SOL H 1 2 second delay after which power reaches CR3 13 14 CR3 2 and 10 open 3 SOL H de energizes and closes CR3 5 and 9 close Power to 1 SOL H causing the ram and platen to ascend 5 As the piston rod retracts and returns the platen to the ready position 2 LS normally closed switch opens and 1M de energizes Elec...

Page 11: ... 3 phase electrical circuit diagram 22124024 rev F NOTES Indicates wire and or components not included with unit All components shown with unit in normal starting position i e ram fully raised and cabinet door open 1TR is ICM Controls part no ICM1028 Delay on make set for 2 minutes 1T is ACME part no TB 81324 150VA control transformer or equivalent ...

Page 12: ...n with unit in normal starting position i e ram fully raised and cabinet door open All part numbers are for reference 1T is ACME part no TB 81324 150VA control transformer or equivalent Oil cooler Emmegi 2024K MM IP JE Reservoir Sentinel 031815 SA2 Pump 22 143 001 Special motor pump adapter coupling Manifold 040615 SA1 Oil filter assembly in tank SLF212SO When pressure exceeds 350PSI switch is ope...

Page 13: ... components not included with unit All components shown with unit in normal starting position i e ram fully raised and cabinet door open 1TR is ICM Controls part no ICM1028 Delay on make set for 2 minutes 1T is ACME part no TB 81324 150VA control transformer or equivalent Manifold part no 22 127 015 When pressure exceeds 350PSI switch is open to allow compression before ram rises ...

Page 14: ...or components not included with unit All components shown with unit in normal starting position i e ram fully raised and cabinet door open 1TR is ICM Controls part no ICM1028 Delay on make set for 2 minutes 1T is ACME part no TB 81324 150VA control transformer or equivalent Manifold part no 22 127 015 When pressure exceeds 350PSI switch is open to allow compression before ram rises ...

Page 15: ...d latch the door 4 turn the key switch on the control box to the appropriate mode i e either CRUSH or COMPACT 5 pull out the red emergency stop button 6 press the CYCLE START button and hold it until the motor engages NOTE Each unit is equipped with a momentary contact control To begin a crushing or compacting cycle simply press the START button and hold it until the motor engages The ram will ext...

Page 16: ...issues before returning it to service 1 Examine the electrical system for damaged wires cables 2 Inspect hydraulic hoses and fittings for kinks punctures tears or other damage causing oil leaks 3 Empty the crushing chamber and cycle the ram Listen for unusual noises and watch for cylinder binding during the cycle Check the cylinder to make sure that it is not bent or cracked 4 Check the oil level ...

Page 17: ...C 905 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 17 of 19 Labeling diagram The unit should always be labeled as shown in the diagrams below Replace any label that is missing incomplete or not easily readable ...

Page 18: ...s facility in Angola IN The warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts bearings hoses wheels seals brushes batteries and the battery charger How long is the warranty period The warranty period for original dyna...

Page 19: ...nty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts bearings hoses wheels seals brushes batteries and the battery charger How long is the warranty period The warranty period for original dynamic components is 30 days For wea...

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