Vestil CART-LP Series Instruction Manual Download Page 10

TABLE OF CONTENTS

 

Rev. 2/11/2021 

CART-LP, MANUAL 

TABLE OF CONTENTS

 

Copyright 2021 Vestil Manufacturing Co. 

Page 

10

 of 

14

 

 

to direct any oil that escapes during the bleeding 

process into a container.  

  Unload the deck. 

  Rotate the maintenance prop into position. See diagram i

INSPECTIONS AND MAINTENANCE

 

(DC UNITS)

 

section on p. 10 (below). 

  Press the DOWN button until the deck is entirely supported by the maintenance prop. 

  Locate the bleeder valve located at the top of the cylinder. It looks like a grease zerk and is identified in the 

BLEEDING AIR FROM HYDRAULIC SYSTEM (DC UNITS)

 on page 9. Hold a rag over the valve. Turn the hex 

head with a wrench until air begins to escape (about a half turn).  Oil and air will sputter from the valve. 

  Jog the motor a few times by briefly pressing and releasing the UP button. If air continues to escape from the 

bleeder valve, jog the motor several more times. Wait 5-10 seconds between jogs. 

  Close the valve once air no longer is seen in it or heard bubbling out of it. A clear stream of oil, i.e. without 

bubbles, should be seen flowing from the valve. 

  Remove the cover from the modular power unit. Perform the inspections and maintenance described in the 

MPU-DC manual. For instance, check the oil level in the reservoir. If the surface of the oil is lower than 1 to 1½ 

in. below the fill port, then add oil. Use anti-wear hydraulic fluid with a viscosity grade of 150 SUS at 100°F 

(ISO 32 @ 40°C) like AW-32 or Dexron transmission fluid. 

 

RECORD OF SATISFACTORY CONDITION (DC UNITS) 

Before putting the cart into regular service, make a record of its appearance and operation. Photograph the 

cart from multiple angles. Include close range photographs of pivot points and pivot point hardware, deck rollers, 

labels, casters, and the maintenance prop. Cycle the deck up and down. Describe the motion of the legs and 

rollers. Describe the sound of the power unit as it operates. Also include a description of the cylinders as they 

extend and retract. Each cylinder should extend and retract smoothly. The cylinders should extend/retract at the 

same rate. Collect all photographs and writings in a file. The file is a record of the cart in satisfactory condition. 

Compare  inspection  results to this  RECORD to determine if all components of the cart are  in  satisfactory 

condition. DO NOT use the cart unless it is in satisfactory condition.

 

 

INSPECTIONS AND MAINTENANCE (DC UNITS) 

NOTE: Inspect and maintain the modular power unit as directed in the supplementary 

MPU-DC MANUAL

. 

Inspections and repairs should only be performed by qualified persons. Compare the results of each inspection 

to the 

RECORD

 

OF SATISFACTORY CONDITION (DC UNITS)

. Do not use the cart unless it is in satisfactory 

condition. Replace parts that are not in satisfactory condition before returning the cart to service. 

DON’T GUESS!

 

If you have any questions about the condition of your cart, contact th

TECHNICAL SERVICE

 

department.

 

The phone number is provided on the cover page of this manual. 

Never make temporary repairs of damaged or 

missing parts

. Only use manufacturer-approved replacement parts. 

Immobilize the deck with the maintenance prop before 

inspecting, or performing maintenance on, the cart. 

1.  Unload the cart. 

2.  Raise the deck to its maximum height.  

3.  Deploy the maintenance prop by pivoting the free 

end into contact with the frame (dotted arrow).  

4.  Lower the deck  until  the maintenance prop 

presses against the end of the frame. 

(A) Before each use, check the cart for any of the following 

conditions. Correct all problems. 

  Oil leaks; 

  Pinched or chafed hoses; 

  Deformation of legs, frame, or deck;  

  Unusual noise or binding.  

(B)  Monthly inspections:  

  Check the oil level.  Oil should be 1in. - 1

1

/

2

in. below the top of the reservoir/tank 

with the deck fully lowered. See MPU-DC manual. Check for oil leaks. Resolve the 

issue as described i

TROUBLESHOOTING

 on 12-13. Add oil, if necessary. 

  Check the hydraulic hoses for wear, kinks, cuts, etc.  Replace damaged hoses. 

  Check hardware: roller bushings, axle pins and retaining rings, clevises, pivot points, fasteners, and casters 

for severe wear and damage. Replace all components that are severely worn or damaged. 

  Inspect each leg roller for looseness, cracks, uneven or severe wear.  Replace rollers as necessary. 

  Cycle the deck. Listen for unusual noises; watch for abnormal movement. See 

TROUBLESHOOTING

. 

  Make sure all labels are in place & in readable condition. See 

LABELING DIAGRAMS

 on p. 13. 

  Clean debris from all surfaces. 

 

                                  

                                                                      

Maintenance 

prop 

End of frame 

Frame 

 

Caster brake 

lever 

Press lever 

down to 

apply brake. 

Lift lever to 

release 

brake. 

Summary of Contents for CART-LP Series

Page 1: ...Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional c...

Page 2: ...2040 FP NOTE If your model is not included on the CART LP webpage or if you cannot access and or print the specifications document contact the Technical Service Dept Contact information for the depart...

Page 3: ...art plus a maximum rated load DO NOT perform maintenance on this cart UNLESS it is unloaded and maintenance props are in place If repairs are necessary ONLY install manufacturer approved replacement p...

Page 4: ...LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 7 01 513 003 WELDMENT DECK 20 X 40 1 24 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 1 8 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 25 33008 FLAT WASH...

Page 5: ...X 18 GA 1 6 01 510 007 WELDMENT LEG SCISSOR OUTER 1 21 20 117 003 EXTERNAL RETAINING RING 1 DIA SHAFT 1 7 01 513 003 WELDMENT DECK 20 X 40 1 22 31802 SCREW SELF TAPPING SCREW 2 8 01 527 002 ROLLER ASS...

Page 6: ...NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 7 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 24 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 1 8 01 113 001 SPACER SHIM MCH BUSHING 16 25...

Page 7: ...1 X 18 GA 1 6 01 510 004 WELDMENT LEG SCISSOR OUTER 1 21 20 117 003 EXTERNAL RETAINING RING 1 DIA SHAFT 1 7 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 22 31802 SCREW SELF TAPPING SCREW 2 8 01 113 001 SPA...

Page 8: ...the hex head counterclockwise Pressure generated by pumping the pedal causes air and oil to flow out of the bleeder screw Pressure will drop as air and oil flow from the cylinder To repressurize the...

Page 9: ...ns becomes gritty or appears milky Milky appearance indicates the presence of water Replace the oil with AW 32 hydraulic fluid or its equivalent POWERED UNITS CART LP 2000 DC USING THE CART DC UNITS A...

Page 10: ...Compare inspection results to this RECORD to determine if all components of the cart are in satisfactory condition DO NOT use the cart unless it is in satisfactory condition INSPECTIONS AND MAINTENANC...

Page 11: ...AL SERVICE Replace all labels that are damaged missing or not easily readable e g faded Order replacement labels by contacting the technical service and parts department online at http www vestilmfg c...

Page 12: ...cycle the pump If no oil output check pump motor coupling Contact factory to order replacement pump if necessary j Recharge battery 2 Forks rise too slowly k Debris stuck in lowering solenoid valve c...

Page 13: ...fittings jj Cylinder packing worn or damaged gg See solution k hh Remove and clean check valve ii Repair as appropriate jj Replace packing 8 Deck rises but does not lower kk Lowering solenoid wired i...

Page 14: ...umps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batter...

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