Vestil CART-LP Series Instruction Manual Download Page 9

TABLE OF CONTENTS

 

Rev. 2/11/2021 

CART-LP, MANUAL 

TABLE OF CONTENTS

 

Copyright 2021 Vestil Manufacturing Co. 

Page 

9

 of 

14

 

 

1.  Unload the cart. 

2.  Raise the deck to its maximum height.  

3.  Rotate the free end of the maintenance prop into contact with the frame. See dashed arrow.  

4.  Press the release lever. Lower the deck until the maintenance prop presses against the end of the frame. 

NOTE:

 Inspect and maintain the foot pump as directed in the supplementary 

AUTOSHIFTER manual

. 

 

(A) Before each use, check the cart for any of the following conditions.  

  Oil leaks; 

  Pinched or chafed hoses; 

  Deformation of legs, frame, or deck;  

  Unusual noise or binding. 

 

(B) Monthly inspections 

  Check the oil level.  Oil should be 1in. to 1

1

/

2

in. below the top of the reservoir/tank with the deck fully lowered. 

Check for oil leaks. Resolve the issue as described i

TROUBLESHOOTING

 on p. 12-13. Add oil, if necessary. 

  Check the hydraulic hoses for wear, kinks, cuts, etc.  Replace damaged hoses. 

  Check hardware: roller bushings, axle pins and retaining rings, clevises, pivot points, fasteners, and casters for 

severe wear and damage. Tighten fasteners. Replace all components that are severely worn or damaged. 

  Inspect each leg roller for looseness, cracks, uneven and/or severe wear.  Replace rollers as necessary. 

  Cycle the deck. Listen for unusual noise; watch for abnormal movement.  See 

TROUBLESHOOTING

, p. 12-13. 

  Make sure all labels are in place & in readable condition. See 

LABELING DIAGRAMS

, p. 11. 

  Clean debris from all surfaces. 

  Perform inspections and maintenance described in the 

AUTOSHIFTER MANUAL

. 

 

(C) Yearly inspection 

  Change the oil at least once a year. Oil should be changed as soon as it darkens, becomes gritty, or appears 

milky. Milky appearance indicates the presence of water. Replace the oil with AW-32 hydraulic fluid or its equivalent. 

 

POWERED UNITS (CART-LP-2000-####-DC)

 

 

 

USING THE CART (DC UNITS) 

  All loads applied to the deck must be centered and evenly 

distributed. Loads should not overhang the deck, i.e. should 

be entirely contained within the deck area. The capacity of 

the cart appears on the data label of your unit. See label 287 

in 

LABELING DIAGRAMS

  on p. 11. Capacity is the 

maximum 

net

  weight the cart can support. Exceeding  the 

capacity could result in personal injury and/or the cart might 

be permanently damaged. 

  Turn the ON/OFF switch on. Elevate the deck  to an 

ergonomic height  when the cart is stopped and caster 

brakes are applied  by pressing the UP button  of the 

handheld control or  the  dashboard of the modular power 

unit. Lower the deck  by pressing the DOWN button. See 

MPU-DC instruction manual for detailed instructions about 

the operation of the modular power unit  (MPU).  Transport 

loads with the deck  lowered.  Apply the caster brakes 

whenever the cart is stopped. Push down on the brake lever 

to apply the brake. Lift the release  lever to disengage the 

brake. See diagram i

INSPECTIONS AND MAINTENANCE

 

section on p. 10. 

 

 

 

BLEEDING AIR FROM HYDRAULIC SYSTEM (DC UNITS) 

If the deck lowers extremely slowly or not at all 

when the DOWN button is pressed, air might be 

caught  in the cylinder. Air causes a safety 

feature, called a velocity fuse, to close. The deck 

will not lower when the velocity fuse is closed. To 

correct this issue, bleed air from the system.  A 

bleeder screw is located at the top of the cylinder. 

The  bleeder screw includes a hose fitting  for a 

small diameter hose. Attach a hose to the screw 

 

Turn hex head 

counterclockwise 

 

 

 

 

MPU DASHBOARD 

HANDHELD 

CONTROL

 

 

 

 

UP 

DOWN 

ON/OFF 

SWITCH 

ON/OFF 

SWITCH 

Maintenance 

prop 

Summary of Contents for CART-LP Series

Page 1: ...Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional c...

Page 2: ...2040 FP NOTE If your model is not included on the CART LP webpage or if you cannot access and or print the specifications document contact the Technical Service Dept Contact information for the depart...

Page 3: ...art plus a maximum rated load DO NOT perform maintenance on this cart UNLESS it is unloaded and maintenance props are in place If repairs are necessary ONLY install manufacturer approved replacement p...

Page 4: ...LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 7 01 513 003 WELDMENT DECK 20 X 40 1 24 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 1 8 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 25 33008 FLAT WASH...

Page 5: ...X 18 GA 1 6 01 510 007 WELDMENT LEG SCISSOR OUTER 1 21 20 117 003 EXTERNAL RETAINING RING 1 DIA SHAFT 1 7 01 513 003 WELDMENT DECK 20 X 40 1 22 31802 SCREW SELF TAPPING SCREW 2 8 01 527 002 ROLLER ASS...

Page 6: ...NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 7 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 24 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 1 8 01 113 001 SPACER SHIM MCH BUSHING 16 25...

Page 7: ...1 X 18 GA 1 6 01 510 004 WELDMENT LEG SCISSOR OUTER 1 21 20 117 003 EXTERNAL RETAINING RING 1 DIA SHAFT 1 7 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 22 31802 SCREW SELF TAPPING SCREW 2 8 01 113 001 SPA...

Page 8: ...the hex head counterclockwise Pressure generated by pumping the pedal causes air and oil to flow out of the bleeder screw Pressure will drop as air and oil flow from the cylinder To repressurize the...

Page 9: ...ns becomes gritty or appears milky Milky appearance indicates the presence of water Replace the oil with AW 32 hydraulic fluid or its equivalent POWERED UNITS CART LP 2000 DC USING THE CART DC UNITS A...

Page 10: ...Compare inspection results to this RECORD to determine if all components of the cart are in satisfactory condition DO NOT use the cart unless it is in satisfactory condition INSPECTIONS AND MAINTENANC...

Page 11: ...AL SERVICE Replace all labels that are damaged missing or not easily readable e g faded Order replacement labels by contacting the technical service and parts department online at http www vestilmfg c...

Page 12: ...cycle the pump If no oil output check pump motor coupling Contact factory to order replacement pump if necessary j Recharge battery 2 Forks rise too slowly k Debris stuck in lowering solenoid valve c...

Page 13: ...fittings jj Cylinder packing worn or damaged gg See solution k hh Remove and clean check valve ii Repair as appropriate jj Replace packing 8 Deck rises but does not lower kk Lowering solenoid wired i...

Page 14: ...umps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batter...

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