Vertiv NetSure 531 AC1 User Manual Download Page 1

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NetSure 531 AC1 Power Supply System

User Manual

Version

V1.2

Revision date

December 30, 2017

BOM

31013070

Vertiv Tech provides customers with technical support. Users may contact the nearest

Vertiv local sales office or service center.

Vertiv Tech Co., Ltd.

Address: Block B2, Nanshan I Park, No.1001 Xueyuan Road, Nanshan District, Shenzhen,

518055, P.R.China

Homepage: www.vertivco.com

E-mail: [email protected]

Summary of Contents for NetSure 531 AC1

Page 1: ...y contact the nearest Vertiv local sales office or service center Copyright 2017 by Vertiv Tech Co Ltd All rights reserved The contents in this document are subject to change without notice Vertiv Tec...

Page 2: ......

Page 3: ...system The installation personnel must be licensed to operate high voltage and AC power In operation the installation personnel are not allowed to wear conductive objects such as watches bracelets ban...

Page 4: ...dy and tool is reduced to a minimum Battery Danger Danger Before any operation on battery read carefully the safety precautions for battery transportation and the correct battery connection method Not...

Page 5: ...of disabling BLVD is 1 Hardware disabling BLVD unplug the signal cable from J427 terminal of controller and tag the BLVD disabled label Refer to 2 4 2 Connecting Signal Cables for the controller posi...

Page 6: ...III Power cable Note Please verify the cable labels before connection IV Signal cables Note The signal cables should be routed at least 150mm away from power cables...

Page 7: ...tion Check And Startup 13 3 2 Basic Settings 14 3 3 Alarm Check And System Operation Status Check 14 3 4 Final Steps 15 Chapter 4 Use Of The Controller 16 4 1 Front Panel 16 4 2 Main LCD Pages 16 4 2...

Page 8: ...ure Description 36 5 3 Functions Features 37 5 4 Fault Protection 37 5 5 Technical Parameters 39 Chapter 6 Alarm Handling 41 6 1 Handling Alarms 41 6 2 Handling Rectifier Fault 42 6 3 Handling Control...

Page 9: ...ower 1000W 2000W Power supply system brand Figure 1 1 Model description 1 2 Composition Configuration NetSure 531 AC1 power supply system includes three models NetSure 531 AC1 Y1 NetSure 531 AC1 Y6 an...

Page 10: ...Standard configuration 12 pieces Model R48 2000e3 R48 2000A3 Optional configuration 2 pieces 6 pieces Standard configuration 6 pieces Controller Model M520S Standard configuration 1 piece Model M520S...

Page 11: ...the R48 2000e3 rectifier also complies with UL and NEBS standards The rectifier is of High power density The rectifier is hot pluggable It takes less than 1min to replace a rectifier The rectifier ha...

Page 12: ...kept away from the maintenance personnel 2 2 Preparation Unpacking inspection The equipment should be unpacked and inspected after it arrives at the installation site The inspection shall be done by...

Page 13: ...CSA 125A 63A 25mm2 11m 50mm2 22m 100A 50A 25mm2 14m 50mm2 28m 80A 40A 25mm2 17m 50mm2 34m 63A 32A 16mm2 14m 25mm2 22m 32A 16A 16mm2 28m 25mm2 44m 16A 10A 6mm2 16m 16mm2 42m 10A 5A 6mm2 32m 16mm2 84m N...

Page 14: ...binet Move the cabinet to the installation position Align the installation holes on the installation parts with those dug on the rack Screw the bolts down After installation the cabinet should stand f...

Page 15: ...e electric drill aiguille 10 to dig holes depth 55mm at the marked points Clean the drilled hole of dust Put the expansion pipe into the hole and knock it in 2 Use bolts to fix the installation assemb...

Page 16: ...ier onto the position shown in Figure 2 4 Push the rectifier completely into the cabinet 3 Push the handle into the front panel to lock the rectifier to the cabinet Fix the fixing screw of the handle...

Page 17: ...ng AC cables Connect the AC input cables to the AC input MCB or terminals in the AC input areas as shown in Figure 2 10 AC input area Figure 2 10 AC input areas Connecting load cables Connect the nega...

Page 18: ...teries the batteries should be removed in a reverse order to prevent turnover of the cabinet 1 Cable connection of M cabinet The battery cables are connected at the factory When connecting batteries p...

Page 19: ...d to the PCB board of the controller The position of the PCB board is shown in Figure 2 13 PCB board of the controller Figure 2 13 PCB board of the controller The interfaces are shown in Figure 2 14 2...

Page 20: ...n optional accessory The operating voltage of its probe is 5V the measurement range is 5 C 100 C the measurement precision is 2 C The installation procedures are described as follows 1 Connect the thr...

Page 21: ...nd alarm cables are connected to thecontroller Check that the temperature sensor if any has been installed Startup preparations Check item OK Comments Make sure that all the MCBs are switched off Meas...

Page 22: ...age of the rectifier to the value of the battery voltage Insert the battery fuse Set the output voltage of the rectifier to 53 5V Enter the Basic Setting submenu Set the Sys Mode parameter to Auto 3 3...

Page 23: ...d on the controller They should agree with the actual parameters For the system configured with temperature sensor the controller should be able to display the normal battery temperature and ambient t...

Page 24: ...r or critical alarms The controller uses a 128 64 LCD and a keypad with six keys listed in Table 4 2 The interface language is Chinese English optional The user interface is simply and effective It is...

Page 25: ...r the page you need Login Password Figure 4 3 Confirming password page 1 When inputting the password press ENT to get into editing state use or to modify numbers and use or to move the cursor After th...

Page 26: ...Settings page Press or to scroll to the operation page you need Users with different password level have different authorities See Table 4 3 Table 4 3 Different password levels and relevant different...

Page 27: ...to input the password 2 Input the correct password and press ENT to enter the Energy Saving page Press or to select the parameters you need 4 2 8 Fast Settings Page The Fast Settings page is a sub men...

Page 28: ...rohibited will be prompted Battery information At the first system information page press to query the battery information as shown in Figure 4 12 Batt1 0A Remain 100 Batt2 0A Remain 100 Figure 4 12 B...

Page 29: ...to shift between rectifiers At most 24 pieces of rectifier information can be displayed When selecting one rectifier the green indicator of the corresponding rectifier will blink If the rectifier com...

Page 30: ...Lostie Press to confirm the alarms If the interfered rectifiers are reduced you can clear this alarm manually 1 AC AC SPD Fault AC SPD fault is the alarm of Digital 1 2 Digital Alarm 3 AC High 4 AC LO...

Page 31: ...he first system information page 4 6 Maintenance Note Be careful BLVD operations may result in power interruption 1 At the battery basic parameter setting page see Figure 4 24 change the battery manag...

Page 32: ...ode from Manual to Auto And then press ESC to return to the system information page 4 7 Setting The system parameters are divided into seven kinds alarm battery AC DC rectifier system and communicatio...

Page 33: ...ry temperature higher than the setting of Temp Observation None High Temp alarm point 11 Batt Temp Low Alarm Battery temperature lower than the setting of Temp Observation None Low Temp alarm point 12...

Page 34: ...bigger than 1V Observation None 42 Maintain Alarm Exceed the set maintain time Observation None 43 Rectifier Lost The controller has detected a reduction in the number of running rectifiers Major Non...

Page 35: ...tery basic parameter setting page as shown in Figure 4 24 Sys Mode Auto Bat Fuse 0 Capacity 600Ah Bat Shunt 1 Y Bat Shunt 2 N Shunt Coeff Current 500A Volt 75mV Figure 4 24 Battery basic parameter set...

Page 36: ...Volt 43 2V Select Voltage when the controller detects that the battery voltage is lower than the preset LVD2 Volt Charge management parameters At the BAT Settings page press or to select Charge menu...

Page 37: ...t charge The battery charging voltage is the preset Boost and the charging time is the preset Cyclic Boost Time Cyc Boost Time 30min 2880min 720min Boost Limit Time 60min 2880min 1080min To ensure saf...

Page 38: ...Cyc Test En is set to Y the power supply system will test the battery in this set time 04 01 00 00 07 01 00 00 10 01 00 00 Short Test Enable Y N Y Whether using Short Test function Short Test Alarm 1A...

Page 39: ...ler will raise an alarm The Batt T H1 must not be higher than the Batt T H2 Batt T H1 40 C 100 C 50 C Batt T L1 40 C 100 C 0 C The controller will raise an alarm when the detected battery temperature...

Page 40: ...Shunt Coeff Current 1A 5000A They can be reset when the shunt options are SET in the system with load shunt Shunt Coeff Volt 1mV 500mV 4 7 5 Rectifier Settings At the Settings page press or to select...

Page 41: ...Continue ESC Quit Figure 4 35 Prompt page about resetting system Press ESC to cancel the resetting Press ENT to confirm the resetting in this time all the parameters will resume the default value It...

Page 42: ...icate in telecom protocol BaudRate 1200bps 9600bps 9600bps Make sure the baud rates of both the sending and receiving parties are the same IP Subnet Gate Set according to actual instance CallbackTime...

Page 43: ...under power on state and power off state it can be set according to actual requirement Rect Work 30 90 80 Output capacity percentage More rectifiers will startup to work when larger than this setting...

Page 44: ...of indicators Indicators Color Normal state Fault state Fault reason Power indicator Green On Off There is no input and output power supply Blinking The background makes operation to the rectifier Pr...

Page 45: ...00Vac the rectifier can output the maximal power 4 Temperature limiting power In the normal input status of the rectifier the rectifier can work normally and output the maximum power 1740W under the t...

Page 46: ...that the average current of the rectifier is bigger than 6A 20 of rated current and the error between the rectifier current and the average current is bigger 4 8A 16 of rated current In this point the...

Page 47: ...rrent limiting Power factors and THD Power factors 0 98 0 99 0 99 THD 5 Noise index Peak peak noise Reference standard YD T7314 4 3 4 Phone sophomorically weighted noise Reference standard YD T731 200...

Page 48: ...onse time 200 s Overshoot 5 Start up time select the startup mode through the controller Normal startup the time delay from AC power up to rectifier output is less than 5s Gradual onset of output The...

Page 49: ...does not affect the system operation However the rectifier will stop operation when the mains voltage is more than 305V Therefore if the power supply is constantly over voltage the mains power network...

Page 50: ...Fault Fault estimation The symptoms of usual rectifier faults include green indicator run indicator off yellow indicator protection indicator on yellow indicator blink red indicator fault indicator o...

Page 51: ...ard any alarms associated with this system 2 Refer to Replacing rectifier in the following section to remove the rectifier from the rack 3 Place the rectifier on a static safe work surface Connect an...

Page 52: ...imate fault causes 1 Remove the fixing screws of the cover plate of the PCB board 2 Estimate fault causes according to the indicator status of the PCB board as listed in Table 6 3 Table 6 3 controller...

Page 53: ...ws of the PCB board and replace the PCB board Note that the screwdriver should be prevented from touching the bare parts of the signal cables to prevent short circuit 6 Connect the signal cables in re...

Page 54: ...input over voltage protection point AC input under voltage alarm point Default 180Vac 5Vac configurable through controller AC input under voltage alarm recovery point Default 190Vac 5Vac 10Vac higher...

Page 55: ...nd negative polarities respectively The test interval is not smaller than 1min It can also withstand one event of simulated lightning surge current of 40kA at 8 20 s Acoustic noise 60dB A When the amb...

Page 56: ...m User Manual Appendix 2 Engineering Diagram 600 56 172 2000 600 56 172 2000 Figure 1 Engineering diagram of NetSure 531 AC1 Y1 unit mm Figure 2 Engineering diagram of NetSure 531 AC1 Y6 unit mm 600 5...

Page 57: ...oltage as standard when the battery voltage drops to the set value the loads and the batteries will be disconnected LVD2 Volt 43 2V Charge management Float 42V 58V 53 5V Battery float charging voltage...

Page 58: ...Test Enable Y N N Whether using Stable Test function Stable Test Current 0 9999A 9999A Battery dischaging current under stable test Temperature coefficient Center Temp 10 C 40 C 25 C FC BattTemp Cente...

Page 59: ...ervoltage occurs in the rectifier The rectifier with least address has this function If the overvoltage persist for 60s the function will be canceled automatically ACCurrLim 1A 50A 30A The controller...

Page 60: ...rk when larger than this setting percentage Rect Limit 1 30 1 Minimum number of the rectifier Fast settings System Type 24V 100 24V 300 24V 500 24V 1000 24V SET 48V 100 48V 300 48V 500 48V 1000 48V SE...

Page 61: ...sition En Y HVSD Default V Walk in On Rectifier Settings Interval T 0s AC OverV On N System Settings Lang Date Chinese System Type ComDownLoad Reset PWD Reset Para See Figure 7 Note 1 Status informati...

Page 62: ...t Test Short Test Cyc Test Battery1 current Battery1 remaining capacity AC voltage System Power Cyc BC After Bat Temp Amb Temp Battery2 current Battery2 remaining capacity Bat Fuse Shunt Coeff Current...

Page 63: ...er Manual Appendix 5 Schematic Diagram QF1 L1 L2 PE SPD1 L3 N J1 DC AC Rect 1 DC AC Rect 2 DC AC Rect 3 DC AC Rect 4 DC AC Rect 5 DC AC Rect 6 DC AC Rect 7 DC AC Rect 8 DC AC Rect 9 DC AC Rect 10 DC A...

Page 64: ...56 Appendix 6 Wiring Diagram NetSure 531 AC1 Power Supply System User Manual Appendix 6 Wiring Diagram 32 31 2 1 6 1 5 9 Figure 7 Wiring diagram 1 of NetSure 531 AC1...

Page 65: ...Appendix 6 Wiring Diagram 57 NetSure 531 AC1 Power Supply System User Manual Wiring diagram 2 of NetSure 531 AC1...

Page 66: ...58 Appendix 6 Wiring Diagram NetSure 531 AC1 Power Supply System User Manual Wiring diagram 3 of NetSure 531 AC1...

Page 67: ...CycBC Cyclic Boost Charging Con Alarm Voice Control Alarm Voice Hist Alarm Historical alarm HVSD High Voltage Shutdown InitParam Initialize Parameters InitPWD Initialize Password LLVD Load Low Voltag...

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