Vertiv NetSure 5100 Series User Manual Download Page 24

 

 
 

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NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200)

 

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Rev. G 

24 

5.

 

Carefully label the connectors plugged into the circuit card.  These connectors must be plugged into the 
same connectors on the replacement circuit card. 

 

DANGER!  

In the next step, external alarm wiring may be energized from an external source.  DO NOT 

allow bare wire ends to contact any grounded or energized object. 

6.

 

Remove the external wiring from the customer connection terminal blocks.  DO NOT allow the bare wire 
end to contact any grounded or energized object.  Isolate the wire end with electrical tape.  Repeat for 
each wire to be removed. 

7.

 

Unplug all connectors plugged into the circuit card. 

8.

 

Remove the circuit card from the distribution unit by removing the screws securing it to the slide out 
tray. 

9.

 

In this step, ensure you do not intermix the old and replacement circuit cards.  Set the switch on the 
replacement circuit card to the same setting as the old circuit card.  Switch settings are documented in 
the “Setting Jumper and Switch Options” section of the Power System Installation Instructions 
(IM582137200). 

10.

 

Orient the replacement circuit card over its mounting position, and secure with the screws removed 
from the old circuit card. 

11.

 

Plug all connectors removed from the old circuit card into the same position on the replacement circuit 
card. 

 

DANGER!  

In the next step, external alarm wiring may be energized from an external source.  DO NOT 

allow bare wire ends to contact any grounded or energized object. 

12.

 

Reconnect the external wiring to the correct terminals on the customer connection terminal block.  First 
remove the electrical tape that was applied to the bare wire end in a previous step.  DO NOT allow the 
bare wire end to contact any grounded or energized object.  After securing the wire, gently tug on the 
wire to ensure that it cannot be pulled out of the terminal block.  Repeat for each wire to be 
reconnected. 

13.

 

Reinstall the slide out tray and secure by tightening the screw. 

14.

 

Remove the grounding wrist strap. 

15.

 

Enable the external alarms, or notify appropriate personnel that this procedure is finished. 

16.

 

Ensure that there are no local or remote alarms active on the system. 

Replacing the IB4 Board (if furnished) 

Procedure 

 

NOTE!  

Refer t

Figure 9

 as this procedure is performed. 

 

1.

 

Performing this procedure may activate external alarms.  Do one of the following.  If possible, disable 
these alarms.  If these alarms cannot be easily disabled, notify the appropriate personnel to disregard 
any future alarms associated with this system while the procedure is being performed. 

Summary of Contents for NetSure 5100 Series

Page 1: ...NetSure 5100 Series 48 VDC Power System User Manual UM582137200 Revision G Specification Number 582137200 Model Number 5100...

Page 2: ...correct methods tools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary information of Vertiv Grou...

Page 3: ...umentation Package 9 System Description 9 Operating Procedures 10 Controller and Rectifier 10 ESTOP Function 10 Controller Battery Charge Current Limit Feature 11 Local Controls and Indicators 11 Main...

Page 4: ...ot avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALE...

Page 5: ...power must be completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical connections are made Follow local lockout tagout procedures to ensur...

Page 6: ...that wrenches with more than one working end have only one end exposed Do not lay tools or metal parts on top of batteries Verify that no current will flow when the battery is connected or disconnect...

Page 7: ...nly authorized and properly trained personnel should be allowed to install inspect operate or maintain the equipment Do not work on LIVE parts If required to work or operate live parts obtain appropri...

Page 8: ...ssary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive components Handle equ...

Page 9: ...rovided on the USB drive is a controller configuration drawing and the controller configuration files loaded into the controller as shipped SYSTEM DESCRIPTION 48 VDC up to 150 Amperes Power System The...

Page 10: ...units refer to the following documents NCU Controller Instructions UM1M830BNA NOTE The controller s default User Name is admin and the default Password is 640275 Rectifier Instructions UM1R482000e3 ES...

Page 11: ...ts the current going to the batteries based on the Battery Current Limit set point which is a percentage of the battery capacity in C10 For example 0 1C10 would mean 10 of the battery capacity Refer t...

Page 12: ...s with a shelf mounting bracket so that good metal to metal contact can be established between the shelf and rack The shelf to rack mating surfaces must be cleaned Electrical anti oxidizing compound m...

Page 13: ...gure 2 10 Install the new rear shields supplied with the expansion module mounting assembly to the rear of the main module mounting assembly See Figure 1 11 Re install the busbar shield previously rem...

Page 14: ...mounting assembly MOUNTING HARDWARE 12 24 x 3 4 Thread Forming Hex Head Screw No 10 12 Ground Washer Torque 65 in lbs Install the ground washers so the teeth make contact with the metal on the mountin...

Page 15: ...k Washer M6 Hex Nut Torque to 52 in lbs Hardware Build Up Busbar M6 Flat Washer M6 Lock Washer M6 Hex Nut Torque to 52 in lbs 5 Install the busbars provided with the expansion module mounting assembly...

Page 16: ...a Field Expansion Rectifier Shelf cont d from previous page Rear Installed View 6 Install the new rear shields supplied with the expansion module mounting assembly to the main module mounting assembl...

Page 17: ...n Shelf Cable P N 555716 Provided with Expansion Shelf Field Installed Exploded View Shown to Illustrate Wire Connections Only Termination Resistor P N 548398 Termination Resistor P N RPM628350 2 Dist...

Page 18: ...leshooting Alarm Conditions on the Controller The controller displays alarm conditions as listed in the Resolving Alarms section of the controller s User Manual Programmable external alarm relays are...

Page 19: ...tifier module is removed from the system a rectifier communications failure alarm is generated If the rectifier module will not be replaced the alarm should be cleared Refer to the NCU Controller Inst...

Page 20: ...while pulling firmly outward until the breaker is free from the distribution unit 3 Ensure that the replacement circuit breaker is in the OFF position and is of the correct rating 4 Orient the replac...

Page 21: ...Insert these terminals into corresponding sockets on distribution unit Insert these terminals into corresponding sockets on distribution unit NOTES 1 Turn circuit breaker off before installing 2 When...

Page 22: ...s procedure is performed 1 Performing this procedure may activate external alarms Do one of the following If possible disable these alarms If these alarms cannot be easily disabled notify the appropri...

Page 23: ...card 9 Plug all connectors removed from the old circuit card into the same position on the replacement circuit card 10 Reinstall the rear top cover to the distribution unit 11 Remove the grounding wri...

Page 24: ...rews removed from the old circuit card 11 Plug all connectors removed from the old circuit card into the same position on the replacement circuit card DANGER In the next step external alarm wiring may...

Page 25: ...uit card from the distribution unit by removing the screws securing it to the slide out tray 7 Orient the replacement circuit card over its mounting position and secure with the screws removed from th...

Page 26: ...face Board OR The IB4 Second Controller Ethernet Port Board Can Be Installed in the Distribution Unit Slide Out Tray with IB2 Board Installed Slide Out Tray with IB4 Board Installed System Interface B...

Page 27: ...m Interface Board 1 2 3 No Battery Pwr Battery Pwr Shorting Jumper J4 Selects to power controller from Battery Power or not if a battery LVD contactor is furnished J4 1 2 3 System Temp 1 System Temp 2...

Page 28: ...C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC 5 3 1 4 6 2 5 3 1 4 6 2 5 3 1 4 6 2 5 3 1 4 6 2 5 3 1 4 6 2 5 3 1 4 6 2 5 3 1 4 6 2 Relay No Relay No Input...

Page 29: ...Vertiv NetSure 5100 Series 48 VDC Power System User Manual UM582137200 Rev G 29 This page is intentionally blank...

Page 30: ...Vertiv com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA UM582137200 RG 11 19...

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