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Vertiv | Liebert CRV CCD10 Condenser | User Manual

Liebert® CRV Condenser

CCD10 Condenser User Manual

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Summary of Contents for Liebert CRV CCD10

Page 1: ...Vertiv Liebert CRV CCD10 Condenser User Manual Liebert CRV Condenser CCD10 Condenser User Manual ...

Page 2: ...r express or implied The information in this document is subject to change without notice Every effort has been made in the preparation of this document to ensure the accuracy of the contents but all statements information and recommendations in this document do not constitute a warranty of any kind express or implied Vertiv United States Service Calls 1 800 543 2378 General Inquiries 1 800 543 27...

Page 3: ...ion NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordanc...

Page 4: ...Liebert CRV CCD10 Condenser User Manual Version History Revision Date Code Version Number 16 06 2019 31014026 1 0 29 07 2019 31014026 1 1 30 10 2019 31014026 1 2 16 03 2020 31014026 1 3 25 05 2020 31014026 1 4 ...

Page 5: ...the Unit Off mode of the controller The factory supplied optional disconnect switch is inside the unit The line side of this switch contains live high voltage The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch Refer to unit electrical schematic Before proceeding with installation read all instructions verify that all the parts are incl...

Page 6: ...embly If control voltage is applied the fan motor can restart without warning after a power failure WARNING Risk of contact with extremely hot and or cold surfaces Can cause injury Verify that all components have reached a temperature that is safe for human contact or wear appropriate OSHA approved PPE before working within the electric connection enclosures or unit cabinet Perform maintenance onl...

Page 7: ...the check valve The pressure relief valve must be rated 5 to 10 higher than the system design pressure An increase in ambient temperature can cause the pressure of the isolated refrigerant to rise and exceed the system design pressure rating marked on the unit nameplate NOTICE The CCD10 outdoor unit is used with the CRD10 indoor unit and the CRD10 Air Conditioner User Manual must be read simultane...

Page 8: ...r unit operation Verify that all low voltage electrical wiring has been performed per the schematic diagram provided and that all low voltage wiring connections are tight NOTICE Risk of improper lifting Can cause equipment damage Make sure that the spreader bars are wider than the unit If the spreader bars are too short the slings may crush the unit NOTICE Risk of doorway hallway interference Can ...

Page 9: ...Check valve 6 1 4 Technical Parameters 7 1 4 1 Mechanical Parameters 7 1 4 2 Dimensions of Mounting Base 8 1 5 Parameters of Operating Environment 10 1 6 Parameters of Storage Environment 10 Chapter 2 Mechanical Installation 11 2 1 Moving Unpacking and Inspection 11 2 1 1 Moving 12 2 1 2 Unpacking 12 2 1 3 Inspection 13 2 2 Installation Notes 14 2 3 Space Requirements 15 2 3 1 Vertical airflow ins...

Page 10: ...ine Voltage Wiring 19 2 5 Charging Refrigerant and Adding Cooling Oil 24 Chapter 3 Maintenance and Troubleshooting 25 3 1 Maintenance 26 3 1 1 Refrigeration System 26 3 1 2 Heat Exchanger 26 3 1 3 Fan 26 3 2 Troubleshooting 27 Appendix I Hazardous Substances or Element Announcement 28 ...

Page 11: ...1 Naming Rules Liebert CRV CCD10 condenser naming rules are described in Table 1 1 Table 1 1 Model Nomenclature of Condenser Unit Digit 1 2 3 4 5 6 7 8 9 10 11 Example C C D 1 0 0 S 0 0 A Digit Variable Description of Variable 1 CCD Liebert CRV Condenser 2 3 4 10 Model Number 10 5 6 0 1 0 208 230V 1Ph 60Hz UL 1 230V 1Ph 50 60Hz CE 7 S S Standard Temp 15 C to 45 C 5 F to 113 F 8 Separator 9 0 0 R41...

Page 12: ...nd heat exchanger 1 2 1 Fan The fan assembly uses an axial type low noise fan blades and a high performance single phase motor The motor adapts to a wide voltage input and has a high reliability 1 2 2 Heat Exchanger Using finned tube heat exchanger with a high heat dissipating efficiency and wavy fins convenient for cleaning and maintenance due to less dust accumulation ...

Page 13: ...lable for heat transfer The head pressure valve also bypasses hot gas into the receiver to warm the liquid and maintain liquid pressure for proper operation of the expansion valve The Low Ambient Kit is the extension configuration of standard condenser and is field installed Figure 1 1 The refrigeration system schematic diagram with Low Ambient Kit 1 3 1 Liquid receiver The liquid receiver is used...

Page 14: ...pressure at the condenser outlet reducing the flow and causing liquid to back up in the condenser Flooding the condenser reduces the area available for condensing This reduction in effective condenser surface area results in a rise in condensing pressure During summer conditions the discharge pressure is higher than set value thus closing the discharge port CD Hence there is full liquid flow from ...

Page 15: ...on figure 1 6 shows the circuit between pressure switch and electrical heating belt 1 2 point should connected to the electric heating belt breaker of condenser as shown in the figure 1 5 Figure 1 5 Power supply of electric heating belt 1 3 4 Pressure switch The function of the pressure switch used in the Low Ambient Kit is to control the electric heating belt The specifications of the pressure sw...

Page 16: ...n the liquid line between the head pressure valve and the receiver to prevent the refrigerant migration to condenser Pay attention to the arrow on the valve body as the arrow indicates the flow direction of the refrigerant in the valve Ensure that the arrow points towards the liquid receiver Figure 1 7 The check valve ...

Page 17: ...ble 1 2 Figure 1 8 Outline Dimensions of the Condenser Table 1 2 Mechanical Parameters of Condenser Condenser Model Unit Dimensions Without legs W x D x H mm inch Package Dimensions W x D x H mm inch Net weight kg lb Gross weight kg lb CCD100S 00A 1300 450 745 51 2 17 7 29 3 1620 560 950 63 8 22 0 37 4 56 123 106 234 CCD101S 00A Fan 1300mm 51 2in 745mm 29 3in 450mm 17 7in 865mm 34 1in 454mm 17 9in...

Page 18: ...ting Holes of the Base of the Condenser Vertical airflow installation For roof installation mount the condenser on suitable curbs or other support in accordance with local codes Secure the legs to the mounting surface using a field supplied bolt in each of the two 12mm 0 47in holes in each leg See Figure 1 9 for anchor dimensions 1143mm 45in 592mm 23 2in 53mm 2 1in 53mm 2 1in A A amplified 20mm 0 ...

Page 19: ... installation mount the condenser on suitable curbs or other support in accordance with local codes Secure the legs to the mounting surface using a field supplied bolt in each of the four 10mm 0 39in holes in sheet metal See Figure 1 10 for anchor dimensions 745mm 29 3in 1300mm 51 2in 450mm 17 7in 1260mm 49 6in 114mm 4 5in 186mm 7 3in 16mm 0 63in x10mm 0 39in OBROUND ...

Page 20: ... 113 F 34 C to 45 C with Low Ambient Kit Ambient humidity Outdoor 5 RH to 95 RH Operation power CCD100S 208 V 230 V 10 1 Ph 60 Hz CCD101S 230 V 10 1 Ph 50 60 Hz Altitude 2000 m 6562 ft Derating is required if the altitude exceeds 2000 m 6562 ft Protection level IPX4 Note The value is positive if the condenser is installed higher than the indoor unit otherwise the value is negative 1 6 Parameters o...

Page 21: ...e center of gravity indicator Use the center of gravity indicators on the unit to determine the position of the slings CAUTION Risk of contact with sharp edges splinters and exposed fasteners Can cause injury Only properly trained and qualified personnel wearing appropriate OSHA approved PPE should attempt to move lift or remove packaging from the unit in preparation for unit installation NOTICE R...

Page 22: ...ipment such as forklift or crane when unloading and transferring the condenser closest to the installation site When a forklift is used insert the tines of the forklift as shown in Figure 2 1 Figure 2 1 Forklift Direction 2 1 2 Unpacking Remove the paper package and foam of the condenser but reserve the protection cardboard of fins The protection cardboard of fins should be removed after the conde...

Page 23: ... leakage do not touch the copper pipes 2 1 3 Inspection After receiving the product you should check the accessories against the packing list If any parts are found missing or damaged please report to the carrier immediately If any covert damage is found please report to the carrier and the local office of the product supplier Remove the top wooden panel Remove the screws holding the back plate an...

Page 24: ...least 500 mm 19 7 in clearance between the outdoor unit and the wall barrier or neighboring equipment 6 Do not place the unit at the air inlet side and air discharge side where snow may be accumulated 7 Prepare a base that can withstand the weight of the outdoor unit see Table 1 1 for the specific weight The height of the base should be at least 50 mm 2 in above the ground and should be higher tha...

Page 25: ... installation and service space around the installation place The condenser installation space requirements are as follows 2 3 1 Vertical airflow installation Figure 2 3 Vertical airflow installation space requirements Table 2 1 Vertical airflow installation space dimensions Condenser Model Dimensions mm inch A B C CCD100S 00A 915 36 915 36 800 31 5 CCD101S 00A 915 36 915 36 800 31 5 A B B A C B B...

Page 26: ...mensions Condenser Model Dimensions inch mm D E CCD100S 00A 500 19 7 300 11 8 CCD101S 00A 500 19 7 300 11 8 Figure 2 5 Multiple Outdoor Units Placed in Overlap Mode Airflow Airflow Bracket 50mm 2 0in 50mm 2 0in Min 50mm 2 0in Base Outdoor unit base 4m 13 1ft 0 5m 1 6ft Note 1 Use 5 angle iron for bracket when two units are installed with one above the other 2 Use 6 5 channel steel for bracket when...

Page 27: ...nting the screws but not tight them hang the Low Ambient Kit on the outrigger Secondly weld the copper pipe with the inlet and outlet of condenser Finally tighten the 4 pcs screws M8X40 Figure 2 6 Installing the Low Ambient Kit NOTES Before disconnect the inlet and outlet pipeline of condenser and the Low Ambient Kit the protective gas in the condenser and Low Ambient Kit must to be released throu...

Page 28: ...sure relief valve is field installed in the line between the isolation valve and the check valve The pressure relief valve must be rated 5 to 10 higher than the system design pressure An increase in ambient temperature can cause the pressure of the isolated refrigerant to rise and exceed the system design pressure rating marked on the unit nameplate NOTES The copper pipes should be heat preserved ...

Page 29: ...the Unit Off mode Some internal components require and receive power even during the unit off mode of the Liebert control Installation service and maintenance work must be performed only by properly trained and qualified personnel and in accordance with applicable regulations and manufacturers specifications Opening or removing the covers to any equipment may expose personnel to lethal voltages wi...

Page 30: ...m the manufacturer maintenance department or similar department of the manufacturer The specifications of the power supply wires of the outdoor unit is L N PE or L1 L2 G the recommended wire diameter is no less than 16AWG 1 5mm2 Connect one end of the power supply cables from the accessories to the power output terminals of the indoor unit as shown in Figure 2 7 and connect the other end to the po...

Page 31: ...User Manual 21 Mechanical Installation Figure 2 8 Wiring Diagram of the CCD100S Condenser Power Supply Cables Figure 2 9 Wiring Diagram of the CCD101S Condenser Power SupplyCables OUTDOOR BREAKER G G G L1 L2 OUTDOOR BREAKER PE PE PE L N ...

Page 32: ...hrough the locking head on the left side of the box plate to the HEATER BREAK Connect one end of the Low Ambient Kit power supply wires to the HEATER BREAK through the locking head on the middle as shown in Figure 2 11 or Figure 2 12 and connect other end of the Low Ambient Kit power supply wires to the power output terminals L3 L4 L3 N3 of the indoor unit as shown in Figure 2 10 The installing li...

Page 33: ...ure 2 11 Wiring Diagram of the CCD100S Condenser Power Supply and Electric Heating Belt Cables Figure 2 12 Wiring Diagram of the CCD101S Condenser Power Supply and Electric Heating Belt Cables HEATER BREAKER OUTDOOR BREAKER G G G L1 L2 HEATER BREAKER OUTDOOR BREAKER PE PE PE L N ...

Page 34: ...e Max Allowable Pressure rating that is marked on the unit serial tag Do not install a shutoff valve between the compressor and the field installed relief valve The pressure relief valve must be CE certified to the EU Pressure Equipment Directive by an EU Notified Body CAUTION Risk of excessive refrigerant line pressure Can cause equipment damage or injury resulting from tubing and component ruptu...

Page 35: ... injury or death Open all local and remote electric power supply disconnect switches and verify that power is off with a voltmeter before working within any electric connection enclosures The Liebert microprocessor does not isolate power from the unit even in the Unit Off mode Some internal components require and receive power even during the unit off mode of the Liebert control Installation servi...

Page 36: ...heck that the refrigeration pipes are firmly fixed The refrigeration pipes shall not shake with the vibration of wall earth or equipment frame Otherwise reinforce the refrigeration pipes with fastening objects 2 Check that there is no oil on the accessories of all refrigeration pipes and make sure that the pipes do not leak 3 1 2 Heat Exchanger 1 Clean the fin of heat exchanger regularly 2 The bes...

Page 37: ...does not connect to the power supply Check the input voltage High pressure alarm Insufficient condenser air flow Clean away the alien objects on the coil surface or near the air inlet and check the fan speed regulation function of the control board Condenser fan does not run Check if the cable connection between the control board and outdoor unit terminals is loosened check if the outdoor unit cab...

Page 38: ...azardous substances in the products through unremitting efforts in research However limited by the current technical level the following parts still contain hazardous substances due to the lack of reliable substitute or mature solution 1 The above components may contain lead Some of the copper alloys contain lead high temperature soldering materials contain lead and the high temperature soldering ...

Page 39: ...oup Corp All other names and logos referred to are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions Specifications are subject to change with...

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