Vertiv Alber Universal Xplorer Cell Temperature Installation Manual Download Page 1

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Alber Universal Xplorer Cell

Temperature (UXCT) Battery Monitor

Installation Guide

Vertiv Corporation
1050 Dearborn Drive
Columbus, OH 43085
Tel: (954) 377-7101

www.vertivco.com

590-2115-501A/SL-29430/4200-129

Summary of Contents for Alber Universal Xplorer Cell Temperature

Page 1: ...lber Universal Xplorer Cell Temperature UXCT Battery Monitor Installation Guide Vertiv Corporation 1050 Dearborn Drive Columbus OH 43085 Tel 954 377 7101 www vertivco com 590 2115 501A SL 29430 4200 129 ...

Page 2: ...to be used in performing procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv Any copying use or disclosure of it without the written permission of Vertiv is strictly prohibited Notice to Users Vertiv ...

Page 3: ...rvice Vertiv Customer Service is available Monday to Friday 8 00AM to 4 30PM Eastern Time Telephone 954 377 7101 Email alber service vertivco com Website www vertico com Corporate Office Address Vertiv Corporation 1050 Dearborn Drive Columbus OH 43085 USA ...

Page 4: ...590 2115 501A SL 29430 4200 129 iii ...

Page 5: ...ist 6 1 7 System Installation Considerations 7 1 7 1 Equipment Location 7 1 7 2 Rack Mounting 7 1 7 3 Mounting Options 7 1 7 4 Mounting Temperature Sensors 7 1 7 5 Battery String Isolation 7 1 7 6 Cell Number 1 Identification 7 1 8 Mounting Temperature Sensors 8 1 8 1 Attaching the Temperature Sensors using Tape Mounting Bracket 8 1 8 2 Attaching the Temperature Sensors to Battery Post using Tab W...

Page 6: ...29 v 10 6 Thermal Runaway Alarm Connection 10 5 10 7 RS 485 Communication Connection 10 6 10 8 Ethernet to RS485 Adapter Connection Optional 10 6 10 9 Digital Inputs Connection 10 7 11 UXCT System Specifications 11 1 12 Index 12 1 ...

Page 7: ...nted on Tab Washer 8 4 Figure 7 UXCT 19 Rack Mounting 9 1 Figure 8 UXCT Stack Mounting 9 1 Figure 9 UXCT Flat Flush Mounting 9 2 Figure 10 UXCT Temperature Sensor 10 1 Figure 11 Temperature One Wire Connection 10 2 Figure 12 Temperature Sensor Connection 10 2 Figure 13 Fiber Optics TX and RX Connection 10 3 Figure 14 Minimum Fiber Optic Bend Radius 10 3 Figure 15 Hardware Alarm Contacts 10 4 Figur...

Page 8: ...2115 501A SL 29430 4200 129 vii List of Tables Table 1 Product Models Supported and Features Available 3 2 Table 2 Installation Task List 4 1 Table 3 Model Number Description 5 1 Table 4 Inventory List 6 1 ...

Page 9: ...tings or capabilities 1 2 Document Symbols The symbols below appear in this manual or are affixed to the Vertiv device It is important to review these symbols and to understand the type of instructional information they convey Warning Highlights areas related to user safety Calls attention to a procedure practice or condition which if not correctly followed could result in personal injury Do not p...

Page 10: ...ct device Unplug the power cord from the input connector to disconnect power from the UXCT Equipment Grounding To minimize shock hazard the system chassis must be connected to an electrical protective earth ground if when required When AC mains are used for the power source the system must be connected to the AC power mains through a grounded power cable with the ground wire firmly connected to an...

Page 11: ...t Do not substitute parts or modify equipment Due to the possibility of introducing additional hazards do not substitute parts or perform any unauthorized modification to the product If necessary contact Vertiv to ensure the safety features are maintained Insulation Rating For Wires Use only wire supplied with the installation kit Ventilation Never block equipment ventilation ports or openings The...

Page 12: ...lay and housing Never expose the computer or system components to water high humidity or dampness Warning Before cleaning equipment ensure the system is disconnected and power to the units has been shut off You must disconnect the system components and the monitor system cabinet if a cabinet is being used from AC and or DC power sources 2 3 Ring Terminal Cleaning Follow the battery manufactures re...

Page 13: ...monitor interface Essentially all data acquisition of cell temperatures are captured and passed on to the host module for processing or data storage When operated in a standalone configuration system configuration is performed by a simple utility for establishing monitoring thresholds for high low temperatures and thermal runaway parameters such as temperature deviations for cell to cell or cell t...

Page 14: ...Power 115VAC 60Hz 230VAC 50Hz IEC Relay contacts Two digital inputs for dry contacts Telecom Standalone Part number 1012 500 Supports up to 8 strings but not to exceed 256 total cells and four ambient temperature per string Manual data extraction or configuration USB port Cell temperature interface Ambient Temperature interface Equipment Interface using RS 485 Future enhancement Power 48VDC 20 54V...

Page 15: ...System Overview 590 2115 501A SL 29430 4200 129 3 3 Figure 1 Example of a UXCT System Connection ...

Page 16: ...ection 6 and 7 Properly install the Temperature Sensors Error Reference source not found Sensors see s ection 8 Mount the equipment Equipment Mounting see section 9 Connect the cell temperature sensor network Connect the ambient temperature sensor network Connecting Cell Temperature Sensors see section 10 Connect the ambient temperature sensor network Connecting Ambient Temperature Sensor Network ...

Page 17: ...cription Choices 1012 P Product 1 BDS Series Not Supported 2 BDSU 50 Series 3 UXIM 4 UPS Standalone 5 Telecom Standalone 6 Industrial Standalone 1012 O Options 0 None 1 9 Reserved 1012 B Branding 0 OEM 1 9 Reserved Table 3 Model Number Description For detailed information on options and available features for each UXCT product model type refer to Table 2 Product Models Supported and Features Avail...

Page 18: ...ur Vertiv representative Part Number Photo Drawing Description 1012 options UXCT Battery Monitor module One module per system 1112 200 R06 1112 200 R08 1112 200 R10 1112 200 01 1112 200 R18 1112 200 02 1112 200 04 1112 200 05 1112 200 06 1112 200 10 1112 200 15 1112 200 20 1112 200 25 1112 200 35 6 8 10 1 18 2 4 5 6 10 15 20 25 or 35 Sensor Interconnection cables RXX Length in inches XX Length in ...

Page 19: ... Tab Washer 5 16 Quantity dependent on mounting option One per Sensor 2830 015 Packet of heat transfer compound Quantity dependent on mounting option 1112 003 Double Sided Tape Sensor Mounting Clip Quantity dependent on mounting option One per Sensor 2027 039 UXCT Configurator Software installation CD 590 2115 501A SL 29430 4200 129 UXCT Installation Manual KIT 1412 103 Flat Flush mounting bracket...

Page 20: ...rtiv Sales representative for details 1112 301 XX 1112 250 2 4301 002 2 Power harness for low voltage DC input provides power to the UXCT Data Module Model Number 1012 500 1112 300 XX 1112 250 2 4301 002 2 Power harness for High Voltage DC Input Provides power to the UXCT Data Module Model No 1012 300 and 1012 600 2140 022 2 6002 080 20 Power harness for Low Voltage AC Input Provides power to the ...

Page 21: ...1012 400 Actual one is dependent on country Only used on AC powered systems 6003 007 UK AC Power Cord Provides power to the UXCT Data Module Model No 1012 400 Actual one is dependent on country Only used on AC powered systems 6003 008 US AC Power Cord Provides power to the UXCT Data Module Model No 1012 400 Actual one is dependent on country Only used on AC powered systems Table 4 Inventory List C...

Page 22: ... safe operation of the equipment is not compromised Mounting of the equipment in the rack should be such that a hazardous condition is not achieved due to uneven mechanical loading 7 3 Mounting Options The equipment can accommodate three types of mounting 19 rack mount stacked mount to additional Vertiv equipment or flush flat mount All mounting brackets will need to be field installed 7 4 Mountin...

Page 23: ...close to the negative post of the battery cell as possible An alternative would be on the battery face below the electrolyte level 2 Thoroughly clean the battery case surface where the sensor will be mounted 3 Using the supplied tape mounting bracket remove the tape backing and apply firm pressure to attach the bracket to the desired location 4 Connect the temperature network interconnection cable...

Page 24: ...ting hardware is critical In instances where a single load tab washer and a sense tab washer s is required the load tab washer should be placed closest to the cell post and underneath the sense tab washer The temperature sense tab washer is mounted furthest from the battery post An alternative is to use a secondary mounting hole on the post The following figures illustrate some common applications...

Page 25: ...hown in the following figures Figure 4 Sensor Tab Washer Mounting Clips on Temperature Sense Tab Washers 3 With the Sensor Tab Washer Mounting Clips in place fill the center opening completely with Thermal Transfer Compound This is important to ensure proper detection of temperature fluctuations Figure 5 Apply Thermal Transfer Compound to Sensor Tab Washer Mounting Clips ...

Page 26: ...ion cable from the previous sensor to the IN port on the sensor being installed Connect another temperature interconnection cable to the OUT port for interconnection to the next sensor in the battery string Snap the Sensor into the Sensor Tab Washer Mounting Clip Figure 6 Temperature Sensor Mounted on Tab Washer ...

Page 27: ...e unit The unit can be installed in any standard 19 rack or cabinet For 23 rack mounting 1U rack extension brackets are commercially available and would be required Figure 7 UXCT 19 Rack Mounting If the stack mount to additional Vertiv equipment option is required the stack mount brackets will need to be installed on each side of the unit Use the screws provided to secure the rack mount brackets t...

Page 28: ... required the optional angle brackets will need to be installed on each side of the unit To connect the flush mount brackets to the unit use the screws provided to secure the rack mount brackets to the unit Flush mounted equipment footprint is shown below Figure 9 UXCT Flat Flush Mounting ...

Page 29: ... at the time of system startup UPS Standalone 1012 4OB powered from a wall outlet using a supplied detachable power cord Telecom Standalone 1012 5OB powered from the battery string using the supplied 1112 301 XX power harness The fuses are installed at the time of system startup Industrial Standalone 1012 6OB powered from the battery string using the supplied 1112 300 XX power harness The fuses ar...

Page 30: ... multiple cell temperature sensors included with each unit Route the cable to the desired location to capture each battery cell temperature and plug the connector into the rear of the unit Route cables to the desired location to capture ambient room temperature and plug connectors into the rear of the unit Figure 72 Temperature Sensor Connection ...

Page 31: ...nect the TX of the BDS controller to the RX of the UXCT and then the TX of the UXCT to the RX of the BDS controller When cutting the fiber optic cable to length the ends must be properly cut and polished to achieve reliable communications Follow the instructions supplied with the polishing kit When routing and terminating the fiber optic cable the following should be considered The minimum bend ra...

Page 32: ...ed within the UXCT This contact has three connections NC normally closed NO normally open COM common Connection can be made directly to the facility s alarm reporting system If multiple units are used then these contacts can be connected in series or parallel depending on the requirements for the facility s wiring of NC normally closed or NO normally open Figure 95 Hardware Alarm Contacts ...

Page 33: ...osed NO normally open COM common Connection can be made directly to the facility s alarm reporting system If multiple units are used then these contacts can be connected in series or parallel depending on the requirements for the facility s wiring of NC normally closed or NO normally open These contacts are used to disconnect or isolate the charger from the string when a thermal runaway is detecte...

Page 34: ...ote controller connect the A B connection of RS485 port to the remote controller Figure 117 UXBM 50 to UXCT RS 485 connection 10 8 Ethernet to RS485 Adapter Connection Optional The NET485 MB is a MODBUS RTU ASCII to MODBUS TCP gateway with MODBUS Master and Slave software built in The Net485 MB is used to add MODBUS TCP Ethernet to a product that has a serial Figure 12 UXIM to UXCT RS 485 connecti...

Page 35: ...sion lines The NET485 MB is preloaded with MODBUS firmware and maps all current serial MODBUS commands and registers to Ethernet MODBUS TCP commands and registers Figure 19 RS485 Ethernet Adapter Kit 10 9 Digital Inputs Connection There are provisions for two separate digital inputs The first input indicates an alarm for parameter violations on the current transducer The second input indicates a h...

Page 36: ... Use Only Pollution Degree 2 Altitude 0 to 2000 meters above sea level Cell Measurements Cell Temperature 0 C to 80 C 1 0 C 32 F to 176 F System Measurements Ambient Temperature 0 C to 80 C 1 0 C 32 F to 176 F Alarms 2 Form C relay contact 2A at 30Vdc Digital Input Dry contact digital input for current transducer connection to monitor float current level Input Power AC Power 24VAC 50 60Hz DC Power...

Page 37: ...590 2115 501A SL 29430 4200 129 11 2 Packaging 1U chassis 15 25 W x 1 75 H x 6 25 D 2 0 lbs Cabinet Top or 19 Rack Mount Models 1012 10B 1012 20B 1012 40B 1012 50B ...

Page 38: ...aterials standard 6 3 Materials Received List 6 1 Model Numbers 4 1 5 1 Mounting Options 7 1 Note 1 1 Operating Damaged Equipment 1 2 Operating Environment 12 1 Packaging 12 2 Parameter Alarm Connection 11 5 Part Number 3703 006 fiber optic cable 6 3 KIT 3703 015 fiber optic polishing kit 6 3 Preventive Maintenance 2 1 Product Safety Practices 1 2 Recessed Post Tab Washer Assembly 8 2 RS 485 Commu...

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