Vermont Castings WinterWarm Homeowner'S Installation & Operation Manual Download Page 40

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WinterWarm Fireplace Insert or System

2000941

97. Brass Trim, Upper Right

1402507

98. Brass Trim, Lower Right

1402508

99. 8-32 x 1/2” Phillips Flat Head Screw

1202041

101. 8-32 x 1

¹⁄₄

” Phillips Flat Had Screw

(Upper Brass Trim -Center Screw)

1202045

102. Handle Stub Assembly w/Shaft, Gold

5004273

103. Pawl Assembly

5004025

104. 1/4-20 x 3/16” Socket Set Screw

1200415

105. 3/8-16 Top Lock Hex Jam Nut

1203290

106. Striker Plate

1301273

107. Ash Pan Assembly

(Includes Item #’s 108, 109)

5005746

108. Ash Pan Only

1601025

109. Ash Pan Cover with Handle

1601027

110. Ash Pan Bracket

1601039

111. Ash Pan Swing Pin, 3/8” od

1600523

112. 3/8-16 Hex Jam Nut

1203157

113. Washer, Narrow Flat 3/8

1202560

114. Ash Pan Door Clamp

1301272

115. Decorative Ash Door

1301277

116. 1/4-20 x 5/8” Hex Head Cap Screw

1201372

117. Shroud Top

1402445

118. Shroud Flue Connector Plate

1403363

119. #10 x 1/2 Phillips Pan Head

Sheet Metal Screw - Black

1202058

120. Shroud Sides and Back Assembly

1402450

121. Shroud Assembly

(Includes Item #’s 117, 120, 124, 119)

5000043

123. Shroud Bottom

1402448

124. Outside Air Cover

1402453

125. Wireway Assembly

5002779

126. Rheostat Contol

1301255

127. Lower Rheostat Wire Link

1604511

128. Upper Rheostat Wire Link

1604512

129. Spark Screen (Inserted in Door

after removing glass cassette)

1206343

131. Listing Label, UL, ULC, EPA, Safety

N/A

133. Wire Handle 1/4” Diameter

(Fans & Thermostat)

1604504

134. Wire Handle 3/8” Diameter (Damper)

1604514

135. Gold Ball for Wire Handles

1602470

140. Fan Assembly

5002771

Fan Mounting Bracket

1601244

Silicone Suspension Tubes
for Mounting Fans

1601245

Washer, Flat #10 SAE

1202423

8-32 Hex Nut

1203273

8-32 x 2” Round Head Slotted Screw - Z

1201243

141. Handle Package Fallaway

0004349

WinterWarm Large Insert

Model 2100 (continued)

Item Description

Part Number

Shell Enamel Parts - WinterWarm Large Insert

Model 2100

Part Name

Classic

Sand

Midnight

Mantel

1301278

1321278

1341278

Left Cap

1301289

1321289

1341289

Right Cap

1301290

1321290

1341290

Outer Trim

1301303

1321303

1341303

Spandrell II

30001401

30001403

30001405

Column II

30001402

30001404

30001406

Summary of Contents for WinterWarm

Page 1: ...IONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Do Not Discard This Manual Reta...

Page 2: ...omplete details on WinterWarm performance and specifications please refer to page 3 The WinterWarm is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a p...

Page 3: ...nd moisture content of the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average efficiencies These values are based on operation in building...

Page 4: ...an even delivery of heat at the manual setting you select The Damper The damper directs air flow within the fireplace The damper is operated by moving the lever located above the upper right corner o...

Page 5: ...u No single air control setting will fit every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish the fire to burn The contro...

Page 6: ...it from operating properly Never burn cardboard or loose paper except for kindling purposes Never burn coal doing so can produce soot or large flakes of char or fly ash that can coat the combustor an...

Page 7: ...he stove light them and close the doors This should heat the chimney enough to initiate a draft Once the draft is established open the front door and light the rest of the fuel from the bottom Do not...

Page 8: ...fire viewing Always leave the damper open when operating the WinterWarm with the screen in the open fire mode To change cassettes use this procedure Let the WinterWarm cool completely Open the door Lo...

Page 9: ...gly Two light coats are better than one heavy one Care of the Porcelain Enamel Surface Use a soft brush as necessary Do not use water or other liquids on your WinterWarm Fingerprints usually can be bu...

Page 10: ...in gasket is raised and makes contact with the door frame This procedure should solve the problem If it doesn t replace the gasket following the directions below How to Replace Gaskets Your WinterWarm...

Page 11: ...he air manifold 5 16 The bottom edge of the lower firebackto the bottom plate 5 16 and 3 8 The ends of the upper fireback to the lower fireback and to the ribs of the right and left side plates Replac...

Page 12: ...3 Locate the damper adjustment set screw in the center of the damper plate and loosen its lock nut 4 Turn the set screw 1 4 to 1 2 turn clockwise 5 Check the damper seal for gap or rattle 6 When the s...

Page 13: ...rly seasoned fuel You may have to run your stove hotter more air to achieve good performance if you are burning green or wet wood Also consider any changes in your operating routine as well Once you h...

Page 14: ...or debris and clean if necessary Access Panel FP1082 Fig 15 Remove the access panel FP1083 Fig 16 Removing the catalytic element 1 ST559 Fig 17 Use an inspection mirror to check the secondary probe 4...

Page 15: ...his area should be inspected for signs of deterioration and cleaned thoroughly with a chimney brush Clean the chimney using a specially designed brush the same size and shape as the flue liner Flexibl...

Page 16: ...3 4 3 2 1 2 1 PH2 PH4 RHEOSTAT N G I H N H 15 Left Receptacle B A 1 10 5 7 12 20 16 1 2 3 4 1 2 PH4 P H2 N G I H N H Right Receptacle 19 23 14 22 18 On Front Assembly Legend Black Wire Hot White Wire...

Page 17: ...fractory tiles straight or flexible stainless steel pipe or a poured in place liner An unlined chimney must be relined professionally Chim ney height should be no less than 15 4 6m above the hearth an...

Page 18: ...Winter Warm will fit into your masonry fireplace X C A B Fireplace Clearances Masonry Fireplace System Fireplace Cabinet A Mantel 38 978mm 43 1092mm B Top Trim 38 978mm 43 1092mm C Side Trim 24 610mm...

Page 19: ...kness for approved hearth protection NOTE Any floor protector thicker than 9 16 14mm will require elevating the firechamber on a solid ap proved floor protector to provide enough clearance for the doo...

Page 20: ...onnector attached to the Winter Warm flue collar must make a positive flue connection where required by code A Relined Chimney There are a number of fittings available from your Vermont Castings Autho...

Page 21: ...n it against the Front of the Fireplace If your installation will include the optional surround panels assemble them according to the instructions packed with the panels Lean the finished assembly aga...

Page 22: ...A 211 1988 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or in Canada CSA B365 Your local Vermont Castings Authorized Dealer or your local building official may have a copy...

Page 23: ...nclosed in a chase the chimney must extend at least 3 914mm above the top of the chase The chimney must be supported either from the roof or from the floor joists above the WinterWarm The cabinet is n...

Page 24: ...d it should terminate at an outside air source It may not terminate in a garage or basement nor near another fuel fed appliance The air inlet must be covered by a wire mesh screen not included with op...

Page 25: ...tor so that the plinth and cabinet are at the same level This is necessary for a proper fit between the WinterWarm front and the plinth If you raise the cabinet more than 1 25mm a corre sponding incre...

Page 26: ...brick tile stone and plaster The limitations are The materials must be noncombustible Their maximum thickness including noncombustible backing and adhesive should not exceed 13 16 20mm Combustible edg...

Page 27: ...ht inside the combus tible limits it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect 5 Despite the most careful planning...

Page 28: ...chor plate and drill the fastener holes Fig 41 Do not install the plate at this time Convection Air Outlets Front Anchor Plate Flue Opening FP1119 Fig 41 The anchor plate mounts on top of the cabinet...

Page 29: ...applied to overlap the outer edge of the trim panels MUST NOT extend inside the combustible limits These limits also apply to any combustible edge molding used to trim the raw edge of the drywall In a...

Page 30: ...d Secure each end of the ducting to the appropriate flange with three of the sheet metal screws provided Holes for the screws must be drilled first around the perimeter through both the duct tubing an...

Page 31: ...t holes through the wall covering material and one thickness of the sheet metal with a 40 098 drill bit Tape and fill holes and or seams and decorate your chase wall at this time 11 Install the vent g...

Page 32: ...issing levelling screw 3 Install an Optional Probe Thermometer The WinterWarm is designed to accept a catalytic probe that monitors the temperature in the secondary combustion chamber Your dealer can...

Page 33: ...age 32 Step 7 e Loosely fasten the air duct to the shroud with two screws one upper front and one lower rear Place a level on the Outside Air Duct and level it before tightening these two screws f Mar...

Page 34: ...easier to align the sides These bolts must be re tightened once the sides are in their permanent position 4 Remove the Packing Straps and Discard Them These flat steel bars are secured by one bolt on...

Page 35: ...ng the metal plate on the wire box It is secured by two Phillips pan head machine screws Also remove the nylon cord set clamp from the top of the spacer on the left wire box and lay it aside for compl...

Page 36: ...rear Make sure the linkage is in this orientation The damper will not operated properly with the linkage flexed to the front Thread each rod into the lever until it reaches the nut Tighten the two hex...

Page 37: ...holes in each capital with the two holes in each end of the mantel and thread in two 3 4 19mm hex head cap screws and two washers Do not tighten these cap screws with a wrench leave them finger tight...

Page 38: ...4 36 12 1 111 113 112 75 105 14 106 54 7 34 34 15 40 57 2 76 2 73 85 66 2 62 2 63 72 71 34 34 79 135 33 133 60 61 60 37 55 35 38 126 38 53 52 52 53 51 57a 54 58 59 84 134 135 52 83 56 117 118 129 109...

Page 39: ...Air Coverplate 1604505 50 1 4 20 x 3 8 Phillips Pan Head Screw 1200993 51 Firebox top 1301253 52 Control Shim 1604338 53 Control Spacer 1201781 54 Washer Standard Flat 1 4 Z 313 od x 742 od x 06 Thick...

Page 40: ...Back Assembly 1402450 121 Shroud Assembly Includes Item s 117 120 124 119 5000043 123 Shroud Bottom 1402448 124 Outside Air Cover 1402453 125 Wireway Assembly 5002779 126 Rheostat Contol 1301255 127 L...

Page 41: ...meri Tec Model HS 8 SP NA 8 L3 8 L2 8 L18 8 L1 8 L8 8 E15 8 E30 8 RSA 8 FC 8 CPR 8 CC 8 CPE 8BM 8F 8FPA 8FPB 8FA 8FB 8FBB 8ST 8S 8TG AP NA 8TG 36 8TG 24 8TG 18 8TG 12 8TG 6 8TG A15 8TG A30 8TG IS 8TG...

Page 42: ...y surfaces provides more places for creosote and fly ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst f...

Page 43: ...g it for any damage to the enamel 3 This warranty does not cover misuse of the stove as described in the Owner s Guide nor does it cover any stove which has been modified unless authorized by a CFM Sp...

Page 44: ...CFM Specialty Home Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products...

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