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34

WinterWarm Fireplace Insert or System

2000941

Prepare and Install the WinterWarm Front

Do not remove the WinterWarm Front from its shipping
container until the directions indicate to do so. The
installation of the front is much easier if you partially
assemble some of the components before removing it
from the container.

Refer to the Figure 52 for the location in the shipping
container of the various parts. Also clear a “grab-
space” nearby where you can keep handy the tools
you’ll be using (Phillips-head screwdriver, 11/32”
(9mm) wrench, 7/16" (11mm) wrench, 9/16” (14mm)
wrench  and utility knife) as well as the various parts
you’ll be removing.

1.  Open the Shipping Container. Remove the straps
securing the shipping container and then remove its
top. Among the parts you’ll see in the box is the
WinterWarm front (lying face down) a bubble-pack of
parts, and boxes containing the mantel and latticework
panels. To orient yourself for the following directions,
stand so that the bubble pack is nearest your feet and
the solid top cross-piece of the front (the “spandrel”) is
farthest away.

2.  Unpack the Mantel, Latticework Panels, and Air
Dividers. 
Remove the large box on top containing the
mantel, and the two boxes beneath it containing the
latticework panels, and set them aside. Also remove
the two air dividers that are packed in the edge of the
carton next to the top of the front.

3.  Loosen the Bolts in the Spandrel and the Top
Grille.
 The solid top cross-piece of the front (the
“spandrel”) is attached to the column sides with four
bolts, two per side. Also, the top grille of the front is
secured to the spandrel with two bolts. These fasteners
should be loosened (not removed) while installing the
front so that it will be easier to align the sides. These
bolts must be re-tightened once the sides are in their
permanent position.

4.  Remove the Packing Straps and Discard Them.
These flat steel bars are secured by one bolt on each
side to the base of the column. Once you have re-
moved the bolts, lift the top of the WinterWarm front
and drag it slightly forward until it rests on the edge of
the shipping carton. This will create enough room in
the carton to slide the packing straps off the bottom of
the front column. The packing straps will not be used
again and may be discarded.

5.  Unpack the Remaining Parts.

Slice open the bubble pack with your utility knife and
remove the electric cord, the hardware package, and
the two mantel end caps.

Open the boxes containing the mantel and latticework
panels and remove the contents. Set all of these items
aside.

6.  Empty the Contents of the Hardware Package
onto your Grab Space.

7.  Attach the Front to the Fire Chamber.

With assistance, lift the front into position against the
Fire Chamber, starting with the left side. Move it behind
the protruding load door hinge halves. Swing the right
side into position.

It may be necessary to adjust one of the levelling
screws to align the clevis of the front to the fire cham-
ber.

1

2

3

4

5

Control
Rod

Correct
slot is
5th from
bottom

Latticework Panel

KT226

Fig. 53  To find the correct space in the latticework panel for
the outside air control rod, locate the second vertical row of
“diamonds” from the left and count five spaces up from the
bottom.

Spandrel

Top Grille

Air Dividers (Do
not overlook
them!)

Steel-
band
Packing
Strap

WinterWarm
Front

Electric Cable

Hardware Pack

Mantel End Cap

FP1130

Fig. 52  The WinterWarm front and its related parts are
shown here after three separate boxes containing the mantel
and latticework panels have been removed. For easiest
assembly and installation, follow the sequence of the
directions exactly.

Mantel
End Cap

Summary of Contents for WinterWarm

Page 1: ...IONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Do Not Discard This Manual Reta...

Page 2: ...omplete details on WinterWarm performance and specifications please refer to page 3 The WinterWarm is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a p...

Page 3: ...nd moisture content of the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average efficiencies These values are based on operation in building...

Page 4: ...an even delivery of heat at the manual setting you select The Damper The damper directs air flow within the fireplace The damper is operated by moving the lever located above the upper right corner o...

Page 5: ...u No single air control setting will fit every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish the fire to burn The contro...

Page 6: ...it from operating properly Never burn cardboard or loose paper except for kindling purposes Never burn coal doing so can produce soot or large flakes of char or fly ash that can coat the combustor an...

Page 7: ...he stove light them and close the doors This should heat the chimney enough to initiate a draft Once the draft is established open the front door and light the rest of the fuel from the bottom Do not...

Page 8: ...fire viewing Always leave the damper open when operating the WinterWarm with the screen in the open fire mode To change cassettes use this procedure Let the WinterWarm cool completely Open the door Lo...

Page 9: ...gly Two light coats are better than one heavy one Care of the Porcelain Enamel Surface Use a soft brush as necessary Do not use water or other liquids on your WinterWarm Fingerprints usually can be bu...

Page 10: ...in gasket is raised and makes contact with the door frame This procedure should solve the problem If it doesn t replace the gasket following the directions below How to Replace Gaskets Your WinterWarm...

Page 11: ...he air manifold 5 16 The bottom edge of the lower firebackto the bottom plate 5 16 and 3 8 The ends of the upper fireback to the lower fireback and to the ribs of the right and left side plates Replac...

Page 12: ...3 Locate the damper adjustment set screw in the center of the damper plate and loosen its lock nut 4 Turn the set screw 1 4 to 1 2 turn clockwise 5 Check the damper seal for gap or rattle 6 When the s...

Page 13: ...rly seasoned fuel You may have to run your stove hotter more air to achieve good performance if you are burning green or wet wood Also consider any changes in your operating routine as well Once you h...

Page 14: ...or debris and clean if necessary Access Panel FP1082 Fig 15 Remove the access panel FP1083 Fig 16 Removing the catalytic element 1 ST559 Fig 17 Use an inspection mirror to check the secondary probe 4...

Page 15: ...his area should be inspected for signs of deterioration and cleaned thoroughly with a chimney brush Clean the chimney using a specially designed brush the same size and shape as the flue liner Flexibl...

Page 16: ...3 4 3 2 1 2 1 PH2 PH4 RHEOSTAT N G I H N H 15 Left Receptacle B A 1 10 5 7 12 20 16 1 2 3 4 1 2 PH4 P H2 N G I H N H Right Receptacle 19 23 14 22 18 On Front Assembly Legend Black Wire Hot White Wire...

Page 17: ...fractory tiles straight or flexible stainless steel pipe or a poured in place liner An unlined chimney must be relined professionally Chim ney height should be no less than 15 4 6m above the hearth an...

Page 18: ...Winter Warm will fit into your masonry fireplace X C A B Fireplace Clearances Masonry Fireplace System Fireplace Cabinet A Mantel 38 978mm 43 1092mm B Top Trim 38 978mm 43 1092mm C Side Trim 24 610mm...

Page 19: ...kness for approved hearth protection NOTE Any floor protector thicker than 9 16 14mm will require elevating the firechamber on a solid ap proved floor protector to provide enough clearance for the doo...

Page 20: ...onnector attached to the Winter Warm flue collar must make a positive flue connection where required by code A Relined Chimney There are a number of fittings available from your Vermont Castings Autho...

Page 21: ...n it against the Front of the Fireplace If your installation will include the optional surround panels assemble them according to the instructions packed with the panels Lean the finished assembly aga...

Page 22: ...A 211 1988 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or in Canada CSA B365 Your local Vermont Castings Authorized Dealer or your local building official may have a copy...

Page 23: ...nclosed in a chase the chimney must extend at least 3 914mm above the top of the chase The chimney must be supported either from the roof or from the floor joists above the WinterWarm The cabinet is n...

Page 24: ...d it should terminate at an outside air source It may not terminate in a garage or basement nor near another fuel fed appliance The air inlet must be covered by a wire mesh screen not included with op...

Page 25: ...tor so that the plinth and cabinet are at the same level This is necessary for a proper fit between the WinterWarm front and the plinth If you raise the cabinet more than 1 25mm a corre sponding incre...

Page 26: ...brick tile stone and plaster The limitations are The materials must be noncombustible Their maximum thickness including noncombustible backing and adhesive should not exceed 13 16 20mm Combustible edg...

Page 27: ...ht inside the combus tible limits it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect 5 Despite the most careful planning...

Page 28: ...chor plate and drill the fastener holes Fig 41 Do not install the plate at this time Convection Air Outlets Front Anchor Plate Flue Opening FP1119 Fig 41 The anchor plate mounts on top of the cabinet...

Page 29: ...applied to overlap the outer edge of the trim panels MUST NOT extend inside the combustible limits These limits also apply to any combustible edge molding used to trim the raw edge of the drywall In a...

Page 30: ...d Secure each end of the ducting to the appropriate flange with three of the sheet metal screws provided Holes for the screws must be drilled first around the perimeter through both the duct tubing an...

Page 31: ...t holes through the wall covering material and one thickness of the sheet metal with a 40 098 drill bit Tape and fill holes and or seams and decorate your chase wall at this time 11 Install the vent g...

Page 32: ...issing levelling screw 3 Install an Optional Probe Thermometer The WinterWarm is designed to accept a catalytic probe that monitors the temperature in the secondary combustion chamber Your dealer can...

Page 33: ...age 32 Step 7 e Loosely fasten the air duct to the shroud with two screws one upper front and one lower rear Place a level on the Outside Air Duct and level it before tightening these two screws f Mar...

Page 34: ...easier to align the sides These bolts must be re tightened once the sides are in their permanent position 4 Remove the Packing Straps and Discard Them These flat steel bars are secured by one bolt on...

Page 35: ...ng the metal plate on the wire box It is secured by two Phillips pan head machine screws Also remove the nylon cord set clamp from the top of the spacer on the left wire box and lay it aside for compl...

Page 36: ...rear Make sure the linkage is in this orientation The damper will not operated properly with the linkage flexed to the front Thread each rod into the lever until it reaches the nut Tighten the two hex...

Page 37: ...holes in each capital with the two holes in each end of the mantel and thread in two 3 4 19mm hex head cap screws and two washers Do not tighten these cap screws with a wrench leave them finger tight...

Page 38: ...4 36 12 1 111 113 112 75 105 14 106 54 7 34 34 15 40 57 2 76 2 73 85 66 2 62 2 63 72 71 34 34 79 135 33 133 60 61 60 37 55 35 38 126 38 53 52 52 53 51 57a 54 58 59 84 134 135 52 83 56 117 118 129 109...

Page 39: ...Air Coverplate 1604505 50 1 4 20 x 3 8 Phillips Pan Head Screw 1200993 51 Firebox top 1301253 52 Control Shim 1604338 53 Control Spacer 1201781 54 Washer Standard Flat 1 4 Z 313 od x 742 od x 06 Thick...

Page 40: ...Back Assembly 1402450 121 Shroud Assembly Includes Item s 117 120 124 119 5000043 123 Shroud Bottom 1402448 124 Outside Air Cover 1402453 125 Wireway Assembly 5002779 126 Rheostat Contol 1301255 127 L...

Page 41: ...meri Tec Model HS 8 SP NA 8 L3 8 L2 8 L18 8 L1 8 L8 8 E15 8 E30 8 RSA 8 FC 8 CPR 8 CC 8 CPE 8BM 8F 8FPA 8FPB 8FA 8FB 8FBB 8ST 8S 8TG AP NA 8TG 36 8TG 24 8TG 18 8TG 12 8TG 6 8TG A15 8TG A30 8TG IS 8TG...

Page 42: ...y surfaces provides more places for creosote and fly ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst f...

Page 43: ...g it for any damage to the enamel 3 This warranty does not cover misuse of the stove as described in the Owner s Guide nor does it cover any stove which has been modified unless authorized by a CFM Sp...

Page 44: ...CFM Specialty Home Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products...

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