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39

WinterWarm Fireplace Insert or System

2000941

 

1.  Bottom Only 

1301150 

 

2.  5/16 Fiberglass Medium Density (sold by the foot) 

 

 

   

1203588 

 

3.  3/8-16 x 2” Hex Head Leveller Bolt 

1201742

 

4.  1/4-20 x 5/8” Phillips Flat Head Screw 

1200865 

 

5.  Left Fan Heat Shield 

1301151 

 

6.  Right Fan Heat Shield 

1301152 

 

7.  1/4-20 x 1/2” Hex Head Cap Screw 

1201338 

 

8.  1/4-20 x 1/2” Phillips Round Head Screw  1200894 

 

9.  Ash Grate 

1301256 

  10.  Bar Grate 

1301275

  11.  Left Side Firebox 

1301280

  12.  Half Hinge, Body Upper 

1604281 

  13.  1/4-20 x 1/2” Hex Head Leveller Bolt 

1201347 

  14.  Right Side Firebox 

1301264 

  15.  Damper Door Interlock 

1301299

  16.  Interlock Door/Damper Wire 

1601568 

  17.  1/4-20 x 1

³⁄₄

” Phillips Flat Head  

 

 

 

  Screw Black 

1200830 

 

 

  Primary Air Box Assembly  

 

 

 

  (Includes Item #’s 7,8, and 18 thru 34) 

5000343

  18.  Primary Air Box 

1301281

  19.  Thermostat Assembly 

5005470

 19a.  Friction Spring 

1201846

  20.  Jump Ring 

1201985

  21.  Thermostat Disc 

1301269

  22.  1/4-20 x 5/8” Phillips Round Head Screw  1200896
  23.  Washer, Flat 1/4 #304 SS  

 

 

 

  .294 id x .63 od x .047 Thick 

1202471

  24.  Ball Chain Fitting 

1201972

  25.  #6 Nickel Ball Chain, 21 Balls, 
 

  Attach Chain @ 19 Balls (sold by the foot)  1201960

  26.  Thermostat Valve 

1301268

  27.  Thermostat Flap 

1301265

  28.  7/16 x 5/8” Cotter Pin 

1203027

  29.  Thermostat Flat Wire 

1604503

  30.  Thermostat Acutator 

1301258

  31.  1/4-20 x 1/4” Socket Set Screw 

1200417

  32.  Bell Crank 

1301263

  33.  Crank Pin 

1600524

  34.  Damper Tab 

1601488

  35.  Thermostat Control Arm 

1301284

  36.  1/4-20 Plain Hex Nut 

1203210

  37.  3/8-16 Threaded Should Bolt,  

 

 

 

  1/2 x 1

¹⁄₄

” Body 

1201319

  38.  Washer, Flat 1/2 SAE 

1202491

  39.  Lower Thermostat Wire Link 

1604501

  40.  #8-32 Hex Top Lock Nut 

1203275

  41.  Upper Thermostat Wire Link 

1604502

  42.  5/16” Hole Plug 

1201899

  43.  Firebox Back 

1301251

  44.  Secondary Thermostat 

1601489

  45.  10-24 x 1/4” Phillips Pan Head Screw 

1200980

  46.  Secondary Air Flap 

1601490

  47.  Shim Ring, 18 Ga Nickel 

1201986

  48.  Secondary Air Link 

1601486

  49.  Secondary Air Coverplate 

1604505

  50.  1/4-20 x 3/8” Phillips Pan Head Screw 

1200993

  51.  Firebox top 

1301253

  52.  Control Shim 

1604338

  53.  Control Spacer 

1201781

  54.  Washer, Standard Flat 1/4 - Z  

 

 

 

  .313 od x .742 od x .06 Thick 

1202474

  55.  1/4-20 x 1” Hex Head Cap Screw 

1201326

  56.  Gasket, 1/2” Low Density Black  

 

 

 

  (sold by the foot) 

1203564

  57.  Tie Rod Set (includes 4 of 1601640 

 

 

 

  Tie Rods & 4 of 1203210 Plain Hex Nuts)  5007499

 57a.  1/4-20 Top Lock Hex Nut 

1203213

  58.  Flue Collar 

1301276

  59.  1/4-20 x 3/4” Hex Head Cap Screw 

1201374

  60.  Refractory Assembly  

 

 

 

  (Includes #1602511 Access Panel) 

1602510 

  61.  Catalyst (Old PN 1602505 in a carton) 

30001152

  62.  Lower Fireback 

1301252

  63.  Upper Fireback 

1301260 

 

 

  Upper Fireback & Damper Assy  

 

 

 

  (Includes Items #7, 34, 36, 63, 65,  

 

 

 

  69 to 72, 79 to 82) 

5000044

  64.  1/4-20 x 1” Hex Head Cap Screw - Black  1201376
  65.  1/4-20 x 1

¹⁄₂

” Hex Head Cap Screw 

1201386

  66.  1/4-20 Nut Plate 

1203105

  67.  Left Throat 

1301296

  68.  Right Throat 

1301297

  69.  Throat Clamp 

1301298

  70.  1/4-20 Square Nut 

1203329

  71.  Damper 

1301259

  72.  Gasket, 3/6” Low Density 6ND  

 

 

 

  (sold by the foot) 

1203589

  73.  Damper Operating Rod 

1604522

  74.  Washer, Thick Flat  

 

 

 

  .52 id x .875 od x .085 Thick 

1202492

  75.  Damper Swing Arm 

1301282

  76.  3/16 x 1” Stainless Steel Damper Rod Pin  1201839
  78.  Washer, Flat 3/8 - Z  

 

 

 

  .442 id x 1 od x .074 Thick 

1202488

  79.  Damper Swing Arm Retainer 

1301270

  80.  Washer, Narrow Flat 1/4  

 

 

 

  .275 id x .5 od x .063 Thick 

1202475

  81.  1/4-20 x 3/4” Socket Head Cap Screw 

1200461

  82.  1/4-20 x 1

¹⁄₄

” Socket Set Screw 

1200446

  83.  Damper Actuator Link Stop 

1604507

  84.  Damper Actuator Link 

1301283

  85.  Damper Rod Retainer 

1301271

  86.  Door Air Manifold 

1301274 

 

 

  Door Assembly (Includes Item #’s 13, 56,  

 

 

 

  87 to 92, 94 to 99, 101, 102, 103, 105) 

5006079

WinterWarm Large Insert

Model 2100 (continued)

 

  Item Description 

Part Number

 

  Item Description 

Part Number

Summary of Contents for Winter warm 2100

Page 1: ...THE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION...

Page 2: ...mplete details on WinterWarm performance and speci cations please refer to page 3 The WinterWarm is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a pro...

Page 3: ...f the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average ef ciencies These values are based on operation in building code conforming homes...

Page 4: ...setting you select The Damper The damper directs air ow within the replace The damper is operated by moving the lever located above the upper right corner of the door It has two positions Open to star...

Page 5: ...Settings that Work Best for You No single air control setting will t every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish...

Page 6: ...prevent it from operating properly Never burn cardboard or loose paper except for kindling purposes Never burn coal doing so can produce soot or large akes of char or y ash that can coat the combusto...

Page 7: ...ward the back of the stove light them and close the doors This should heat the chimney enough to initiate a draft Once the draft is established open the front door and light the rest of the fuel from...

Page 8: ...ays leave the damper open when operating the WinterWarm with the screen in the open re mode To change cassettes use this procedure Let the WinterWarm cool completely Open the door Loosen the two short...

Page 9: ...gly Two light coats are better than one heavy one Care of the Porcelain Enamel Surface Use a soft brush as necessary Do not use water or other liquids on your WinterWarm Fingerprints usually can be bu...

Page 10: ...replace the gasket following the directions below How to Replace Gaskets Your WinterWarm uses rope type berglass gaskets to make a tight seal between some parts With use par ticularly on those parts...

Page 11: ...corner which hold the cassette to the door frame Swing the clips out of the way Tilt the cas sette away from the door frame and lift up Use caution when handling a cassette that contains broken glass...

Page 12: ...heck the damper seal for gap or rattle 6 When the set screw position provides a good seal tighten the lock nut Be careful not to overtighten the set screw Use the Coarse Adjustment Only If Necessary F...

Page 13: ...you have ruled out any other possible causes for a decline in performance you may proceed with an inspection of the combustor Inspection and Removal of the Combustor Before you begin observe the basic...

Page 14: ...performance taking particular note of the smoke observation test described on Page 11 If a problem persists contact your local dealer for fur ther advice about your particular situation The Chimney Sy...

Page 15: ...ecting the sections taking them outside and removing any deposits with a stiff wire brush Reinstall the con nector sections after cleaning being sure to secure the individual sections with sheet metal...

Page 16: ...RHEOSTAT N G I H N H 15 Left Receptacle B A 1 10 5 7 12 20 16 3 1 4 2 1 2 PH4 P H2 N G I H N H Right Receptacle 19 23 14 22 18 On Front Assembly Legend Black Wire Hot White Wire Neutral Green Wire Gro...

Page 17: ...y tiles straight or exible stain less steel pipe or a poured in place liner An unlined chimney must be relined professionally Chimney height should be no less than 15 4 6m above the hearth and no more...

Page 18: ...rm that the Winter Warm will t into your masonry replace X FP1085 WinterWarm clearances 3 01 C A B Fireplace Clearances Masonry Fireplace System Fireplace Cabinet A Mantel 38 978 mm 43 1092 mm B Top...

Page 19: ...actor of a given material you can use this same formula to calculate its required thickness for approved hearth protection NOTE Any oor protector thicker than 9 16 14mm will require elevating the rech...

Page 20: ...tor attached to the WinterWarm ue collar must make a positive ue connection where required by code A Relined Chimney There are a number of ttings available from your Ver mont Castings Authorized Deale...

Page 21: ...the Fireplace If your installation will include the optional surround panels assemble them according to the instructions packed with the panels Lean the nished assembly against the chase front The CF...

Page 22: ...re Protection Association ANSI NFPA 211 1988 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or in Canada CSA B365 Your local Vermont Castings Authorized Dealer or your local...

Page 23: ...should extend at least 15 4 6 m and not more than 35 10 6 m above the hearth surface If the chimney above the roof line is enclosed in a chase the chimney must extend at least 3 914 mm above the top o...

Page 24: ...rm shroud and it should terminate at an outside air source It may not terminate in a garage or basement nor near another fuel fed ap pliance The air inlet must be covered by a wire mesh screen not inc...

Page 25: ...n the height of the framed chase is required to retain adequate clearance When the oor protector is installed ush the Winter Warm cabinet rests on plywood shimming that brings it level with the nished...

Page 26: ...rials must be noncombustible Their maximum thickness including noncombustible backing and adhesive should not exceed 13 16 20 mm Combustible edge molding must not protrude into the room more than 2 51...

Page 27: ...ble limits it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect 5 Despite the most careful planning and the latitude provi...

Page 28: ...drill the fastener holes Fig 41 Do not install the plate at this time FP1119 anchor plate Convection Air Outlets Front Anchor Plate Flue Opening FP1119 Fig 41 The anchor plate mounts on top of the cab...

Page 29: ...into the room more than 2 51mm from the panel surface 37 950mm 40 1026mm FP1122 upper trim panel ends 5 23 01 djt Combustible Limits Notch for Power Cord FP1122 Fig 44 Make sure you secure the ends of...

Page 30: ...nge perpendicular to the housing When properly installed this ange rests on the elevated platform and is fastened to it with screws The back side of the blower housing has a ange that rises parallel t...

Page 31: ...g a 5 32 4mm bit drill through the drywall and duct box anges and install the grilles with the Phillips at head black oxide screws Once the vent grilles have been installed you are ready to complete t...

Page 32: ...in the secondary combustion chamber Your dealer can provide details on the probes that are available If you have purchased a probe install it at this time Remove the twelve hex head sheet metal screws...

Page 33: ...he duct from the shroud and drill holes in the shroud with a 1 8 3 mm drill bit Install the Outside Air Duct on the shroud using a total of eight screws Check the level of the Duct once more before ti...

Page 34: ...These bolts must be re tightened once the sides are in their permanent position 4 Remove the Packing Straps and Discard Them These at steel bars are secured by one bolt on each side to the base of the...

Page 35: ...re box It is secured by two Phillips pan head machine screws Also remove the nylon cord set clamp from the top of the spacer on the left wire box and lay it aside for completing this step NOTE The pow...

Page 36: ...his orien tation The damper will not operated properly with the linkage exed to the front Thread each rod into the lever until it reaches the nut Tighten the two hex nuts against the levers The pri ma...

Page 37: ...Align the two tapped holes in each capital with the two holes in each end of the mantel and thread in two 3 4 19mm hex head cap screws and two washers Do not tighten these cap screws with a wrench lea...

Page 38: ...113 112 75 105 14 106 54 7 34 34 15 40 57 2 76 2 73 85 66 2 62 2 63 72 71 34 34 79 135 33 133 60 61 60 37 55 35 38 126 38 53 52 52 53 51 57a 54 58 59 84 134 135 52 83 56 117 118 129 109 108 107 121 A...

Page 39: ...489 45 10 24 x 1 4 Phillips Pan Head Screw 1200980 46 Secondary Air Flap 1601490 47 Shim Ring 18 Ga Nickel 1201986 48 Secondary Air Link 1601486 49 Secondary Air Coverplate 1604505 50 1 4 20 x 3 8 Phi...

Page 40: ...rm Large Insert Model 2100 Part Name Classic Sand Midnight Mantel 1301278 1321278 1341278 Left Cap 1301289 1321289 1341289 Right Cap 1301290 1321290 1341290 Outer Trim 1301303 1321303 1341303 Spandrel...

Page 41: ...meri Tec Model HS 8 SP NA 8 L3 8 L2 8 L18 8 L1 8 L8 8 E15 8 E30 8 RSA 8 FC 8 CPR 8 CC 8 CPE 8BM 8F 8FPA 8FPB 8FA 8FB 8FBB 8ST 8S 8TG AP NA 8TG 36 8TG 24 8TG 18 8TG 12 8TG 6 8TG A15 8TG A30 8TG IS 8TG...

Page 42: ...y surfaces provides more places for creosote and y ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst for...

Page 43: ...your woodburning stove prior to accepting it for any damage to the enamel 3 This warranty does not cover misuse of the stove as de scribed in the Owner s Guide nor does it cover any stove which has be...

Page 44: ...CFM Corporation 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 800 668 5323 www cfmcorp com CFM Corporation...

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