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35

WinterWarm Fireplace Insert or System

2000941

If you have installed the optional outside air kit, pass 
the control rod through the latticework at this time. (Fig. 
53)
Seat the front against the Fire Chamber assembly, and 
attach with the six 1/4-20 X 3/4” (19mm) hex head cap 
screws and washers that are provided. There are two 
for each side and two for the top.
Make sure the front seats properly before tightening 
the cap screws;  the edge of the front should be almost 
even with the side and top plates, protruding no more 
than 1/16” (2mm).
Tighten the left and right sides before tightening the top 
screws. Tighten the cap screws that attach the upper 
grille. 

NOTE:

  If the front has been installed too far for-

ward, the door gasket may not make the required seal 
and the fire may be difficult to control.

Step 8.  Attach the Rheostat Rod Linkages

Untape the rheostat linkage rod from the left side of the 
firechamber. Remove the nut from the threaded end.  
Insert the rod end into the drilled hole in the rheostat le-
ver. The rheostat box is located on the inside of the left 
front column. Thread the rod nut back on and tighten. 

NOTE:

 The rheostat lever must be tilted towards the 

outside of the left column in order to attach the nut. 
After connecting the linkage, the lever must be tilted 
towards the inside of the column before installing the 
left column air divider. It remains in this inside position 
during operation. (Fig. 54)

9.  Connect the Wiring. 

The two-pronged cable for column fans and the four-
pronged wireway cable connect to the metal wire boxes 
on each side of the front with snap connector plugs, two 
on each side. The power cord must be plugged in as 
well. 
First expose the receptacle for the power cord by re-
moving the metal plate on the wire box. It is secured by 
two Phillips pan head machine screws. Also remove the 
nylon cord set clamp from the top of the spacer on the 
left wire box, and lay it aside for completing this step.  

NOTE:

  The power cord always connects to the wire 

box on the left side in Fireplace System installations.  
For Fireplace Insert installations, it may connect to the 
wire box on either the right side or the left. 
Next, plug the power cord into the wire box receptacle.  
Secure the cord by slipping the nylon cord set-clamp 
over the cord and fastening it to the top of the spacer 
with a 1/2” (13mm) Phillips pan head machine screw.  
For Fireplace Insert installations that have the power 
cord connected to the right side, mount the nylon cord 
clamp and spacer on the right wire box rather than the 
left.
Connect the two-pronged column fans plug and the 
four-pronged wireway plug to the wire boxes on both 
the right and left sides. (Fig. 55)

Plug the power cord into its electric service receptacle, 
either a wall outlet in Fireplace Insert installations, or 
into the cabinet junction box in Fireplace System instal-
lations. 

FIREPLACE SYSTEM NOTE: 

 Remember, 

connect the power cord to the UPPER receptacle in the 
cabinet junction box.  The lower receptacle will not be 
live unless you are using the optional Cabinet Convec-
tion Blower Kit.
If you are unsure of how to make any of these connec-
tions contact your local Vermont Castings’ Authorized 
Dealer.

FP1131

Rheostat wiring

7/01

Rheostat Rod 

Linkage

Rheostat Lever

Rheostat Rod 

Nut

Rheostat Box Shaft

Power Cord

4-Prong “Wireway” Plug

2-Prong Column Fan Plug

FP1131

Fig. 54

   The rheostat lever must be tilted first toward the out-

side of the left column to attach the nut, and then tilted toward 
the inside of the column before installing the left column air 
divider.

Spacer

Nylon Clamp

FP1132

Snap connectors

7/01

2-Prong 

Fan Plug

4-Prong Wire-

way Plug

FP1132

Fig. 55 

 The snap connectors only fit their respective sockets.

Summary of Contents for Winter warm 2100

Page 1: ...THE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION...

Page 2: ...mplete details on WinterWarm performance and speci cations please refer to page 3 The WinterWarm is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a pro...

Page 3: ...f the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average ef ciencies These values are based on operation in building code conforming homes...

Page 4: ...setting you select The Damper The damper directs air ow within the replace The damper is operated by moving the lever located above the upper right corner of the door It has two positions Open to star...

Page 5: ...Settings that Work Best for You No single air control setting will t every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish...

Page 6: ...prevent it from operating properly Never burn cardboard or loose paper except for kindling purposes Never burn coal doing so can produce soot or large akes of char or y ash that can coat the combusto...

Page 7: ...ward the back of the stove light them and close the doors This should heat the chimney enough to initiate a draft Once the draft is established open the front door and light the rest of the fuel from...

Page 8: ...ays leave the damper open when operating the WinterWarm with the screen in the open re mode To change cassettes use this procedure Let the WinterWarm cool completely Open the door Loosen the two short...

Page 9: ...gly Two light coats are better than one heavy one Care of the Porcelain Enamel Surface Use a soft brush as necessary Do not use water or other liquids on your WinterWarm Fingerprints usually can be bu...

Page 10: ...replace the gasket following the directions below How to Replace Gaskets Your WinterWarm uses rope type berglass gaskets to make a tight seal between some parts With use par ticularly on those parts...

Page 11: ...corner which hold the cassette to the door frame Swing the clips out of the way Tilt the cas sette away from the door frame and lift up Use caution when handling a cassette that contains broken glass...

Page 12: ...heck the damper seal for gap or rattle 6 When the set screw position provides a good seal tighten the lock nut Be careful not to overtighten the set screw Use the Coarse Adjustment Only If Necessary F...

Page 13: ...you have ruled out any other possible causes for a decline in performance you may proceed with an inspection of the combustor Inspection and Removal of the Combustor Before you begin observe the basic...

Page 14: ...performance taking particular note of the smoke observation test described on Page 11 If a problem persists contact your local dealer for fur ther advice about your particular situation The Chimney Sy...

Page 15: ...ecting the sections taking them outside and removing any deposits with a stiff wire brush Reinstall the con nector sections after cleaning being sure to secure the individual sections with sheet metal...

Page 16: ...RHEOSTAT N G I H N H 15 Left Receptacle B A 1 10 5 7 12 20 16 3 1 4 2 1 2 PH4 P H2 N G I H N H Right Receptacle 19 23 14 22 18 On Front Assembly Legend Black Wire Hot White Wire Neutral Green Wire Gro...

Page 17: ...y tiles straight or exible stain less steel pipe or a poured in place liner An unlined chimney must be relined professionally Chimney height should be no less than 15 4 6m above the hearth and no more...

Page 18: ...rm that the Winter Warm will t into your masonry replace X FP1085 WinterWarm clearances 3 01 C A B Fireplace Clearances Masonry Fireplace System Fireplace Cabinet A Mantel 38 978 mm 43 1092 mm B Top...

Page 19: ...actor of a given material you can use this same formula to calculate its required thickness for approved hearth protection NOTE Any oor protector thicker than 9 16 14mm will require elevating the rech...

Page 20: ...tor attached to the WinterWarm ue collar must make a positive ue connection where required by code A Relined Chimney There are a number of ttings available from your Ver mont Castings Authorized Deale...

Page 21: ...the Fireplace If your installation will include the optional surround panels assemble them according to the instructions packed with the panels Lean the nished assembly against the chase front The CF...

Page 22: ...re Protection Association ANSI NFPA 211 1988 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or in Canada CSA B365 Your local Vermont Castings Authorized Dealer or your local...

Page 23: ...should extend at least 15 4 6 m and not more than 35 10 6 m above the hearth surface If the chimney above the roof line is enclosed in a chase the chimney must extend at least 3 914 mm above the top o...

Page 24: ...rm shroud and it should terminate at an outside air source It may not terminate in a garage or basement nor near another fuel fed ap pliance The air inlet must be covered by a wire mesh screen not inc...

Page 25: ...n the height of the framed chase is required to retain adequate clearance When the oor protector is installed ush the Winter Warm cabinet rests on plywood shimming that brings it level with the nished...

Page 26: ...rials must be noncombustible Their maximum thickness including noncombustible backing and adhesive should not exceed 13 16 20 mm Combustible edge molding must not protrude into the room more than 2 51...

Page 27: ...ble limits it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect 5 Despite the most careful planning and the latitude provi...

Page 28: ...drill the fastener holes Fig 41 Do not install the plate at this time FP1119 anchor plate Convection Air Outlets Front Anchor Plate Flue Opening FP1119 Fig 41 The anchor plate mounts on top of the cab...

Page 29: ...into the room more than 2 51mm from the panel surface 37 950mm 40 1026mm FP1122 upper trim panel ends 5 23 01 djt Combustible Limits Notch for Power Cord FP1122 Fig 44 Make sure you secure the ends of...

Page 30: ...nge perpendicular to the housing When properly installed this ange rests on the elevated platform and is fastened to it with screws The back side of the blower housing has a ange that rises parallel t...

Page 31: ...g a 5 32 4mm bit drill through the drywall and duct box anges and install the grilles with the Phillips at head black oxide screws Once the vent grilles have been installed you are ready to complete t...

Page 32: ...in the secondary combustion chamber Your dealer can provide details on the probes that are available If you have purchased a probe install it at this time Remove the twelve hex head sheet metal screws...

Page 33: ...he duct from the shroud and drill holes in the shroud with a 1 8 3 mm drill bit Install the Outside Air Duct on the shroud using a total of eight screws Check the level of the Duct once more before ti...

Page 34: ...These bolts must be re tightened once the sides are in their permanent position 4 Remove the Packing Straps and Discard Them These at steel bars are secured by one bolt on each side to the base of the...

Page 35: ...re box It is secured by two Phillips pan head machine screws Also remove the nylon cord set clamp from the top of the spacer on the left wire box and lay it aside for completing this step NOTE The pow...

Page 36: ...his orien tation The damper will not operated properly with the linkage exed to the front Thread each rod into the lever until it reaches the nut Tighten the two hex nuts against the levers The pri ma...

Page 37: ...Align the two tapped holes in each capital with the two holes in each end of the mantel and thread in two 3 4 19mm hex head cap screws and two washers Do not tighten these cap screws with a wrench lea...

Page 38: ...113 112 75 105 14 106 54 7 34 34 15 40 57 2 76 2 73 85 66 2 62 2 63 72 71 34 34 79 135 33 133 60 61 60 37 55 35 38 126 38 53 52 52 53 51 57a 54 58 59 84 134 135 52 83 56 117 118 129 109 108 107 121 A...

Page 39: ...489 45 10 24 x 1 4 Phillips Pan Head Screw 1200980 46 Secondary Air Flap 1601490 47 Shim Ring 18 Ga Nickel 1201986 48 Secondary Air Link 1601486 49 Secondary Air Coverplate 1604505 50 1 4 20 x 3 8 Phi...

Page 40: ...rm Large Insert Model 2100 Part Name Classic Sand Midnight Mantel 1301278 1321278 1341278 Left Cap 1301289 1321289 1341289 Right Cap 1301290 1321290 1341290 Outer Trim 1301303 1321303 1341303 Spandrel...

Page 41: ...meri Tec Model HS 8 SP NA 8 L3 8 L2 8 L18 8 L1 8 L8 8 E15 8 E30 8 RSA 8 FC 8 CPR 8 CC 8 CPE 8BM 8F 8FPA 8FPB 8FA 8FB 8FBB 8ST 8S 8TG AP NA 8TG 36 8TG 24 8TG 18 8TG 12 8TG 6 8TG A15 8TG A30 8TG IS 8TG...

Page 42: ...y surfaces provides more places for creosote and y ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst for...

Page 43: ...your woodburning stove prior to accepting it for any damage to the enamel 3 This warranty does not cover misuse of the stove as de scribed in the Owner s Guide nor does it cover any stove which has be...

Page 44: ...CFM Corporation 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 800 668 5323 www cfmcorp com CFM Corporation...

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