Vermont Castings KHLDV400NTSCSB Installation And Operating Instructions Manual Download

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20306742

KHLDV Series Gas Fireplace

CONTENTS

Important Safety Information .............................................. 3

Code Approval ...................................................................... 4

Product Features .................................................................. 5

High

Elevations

............................................................... 5

Gas

Pressures................................................................. 5

Gas

Speci

cations & Ori

ce Size .................................... 5

Fireplace & Framing Dimensions........................................ 6

Pre-Installation Information ................................................. 7

Before You Start .............................................................. 7

Fireplace

Framing

........................................................... 7

Fireplace

Location

........................................................... 8

Clearances ............................................................................ 9

Clearances to Combustibles ........................................... 9

Mantel

Clearances

.......................................................... 9

Secure Fireplace to Floor or Framing............................... 10

Finishing

Material

.......................................................... 10

Venting Installation ..............................................................11

Installation

Precautions

..................................................11

Installation

Clearances

...................................................11

Installation

Planning

...................................................... 12

For

Horizontal

Termination

............................................ 12

For

Vertical

Termination

................................................. 12

Installing a Vent System in an Outside Chase .............. 12

Termination

Location

..................................................... 13

Termination

Clearances................................................. 14

How to Use a Vent Graph.............................................. 14

Vertical Sidewall Installation .......................................... 15

Vertical/Horizontal

Termination

Con

gurations .............. 16

Below Grade Installations.............................................. 17

Vertical

Through-the-Roof

Applications

......................... 18

Installation for Vertical Termination ................................ 19

Termination Heights for Vents Above Flat or

Sloped

Roofs

........................................................... 20

Fireplace Installation .......................................................... 21

Check

Gas

Type

............................................................ 21

Install Gas Piping to Fireplace/Burner System

Location ................................................................... 21

Millivolt: Check Gas Pressure and Electrical
Installation

................................................................... 23

Check Gas Pressure ..................................................... 23

Electrical Wiring ............................................................. 23

Millivolt: Remote Wall Switch Installation ........................ 24

Remote Wall Mounted Switch ....................................... 24

Optional Fan/Blower System

......................................... 24

Millivolt: Operating Instructions ....................................... 27

Read Before Lighting..................................................... 27

Lighting Pilot for the First Time ...................................... 27

Lighting

Pilot

.................................................................. 28

Lighting

Burner

.............................................................. 29

To Turn Off Gas ............................................................. 29

Signature Command: Check Gas Pressure and
Electrical

Installation

.................................................. 30

Check Gas Pressure ..................................................... 30

Electrical

Wiring

............................................................. 30

Electrical Installation.......................................................... 31

Junction Box Wiring....................................................... 31

Command Center Wall Installation ................................ 31

Wall Switch Installation .................................................. 31

Signature Command Wiring Diagram............................ 32

Signature Command: Fan/Blower Systems .................... 33

BLOTKHLSC Signature Command Blower ................... 33

Signature Command: Operating Instructions ................. 34

Read Before Lighting..................................................... 34

Operating

Instructions

................................................... 35

To Turn Off Gas ............................................................. 35

Features

........................................................................ 36

Battery

Installation

......................................................... 36

System

Con

guration/Setup.......................................... 36

Cold Climate Option ...................................................... 36

Key Combinations for System Settings ......................... 37

Functions/Operation

...................................................... 38

Command Center Operations ....................................... 38

Self Diagnostics Chart ................................................... 38

Touch Screen Remote Control Operation ........................ 39

Function Areas of LCD Display ..................................... 39

Initialization and Set Up................................................. 39

Functions and Operations ............................................. 40

Safety

Featuress

........................................................... 43

Using the Mounting Base .............................................. 44

Final Installation ................................................................. 45

Glass Frame Removal................................................... 45

Brick, Light Bulb and Lens Placement 400/500

Series

....................................................................... 46

Brick, Light Bulb and Lens Placement 600

Series

....................................................................... 46

Rock Wool Placement 400/500 Series .......................... 47

Rock Wool Placement 600 Series ................................. 47

Log Placement 400/500 Series ..................................... 48

Log Placement 600 Series ............................................ 50

Safety Barrier Installation Instructions ........................... 52

Cleaning and Maintenance ................................................ 53

Burner, Pilot and Control Compartment ........................ 53

Pilot

Flame

.................................................................... 53

Burner

Flame................................................................. 53

Venting

System

............................................................. 54

Glass

Door

.................................................................... 54

Logs............................................................................... 54

Rock Wool .................................................................... 54

Troubleshooting ................................................................. 55

Standing Pilot Ignition.................................................... 55

Signature Command System ........................................ 57

Replacement Parts ............................................................. 58

Firebox Components and Accessories .......................... 58

Standing Pilot—Millivolt Control ................................... 59

Signature Command System ........................................ 61

Logs............................................................................... 63

Venting

Components

..................................................... 64

Venting Components for 5" x 8" .................................... 65

Massachusetts Residents Only......................................... 66

Warranty .............................................................................. 67

Effi ciencies.......................................................................... 68

Thank you and congratulations on your purchase of an Vermont Castings Group Fireplace.

PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE!

IMPORTANT: Read all instructions and warnings carefully before starting installation.

Failure to follow these instructions may result in a possible

re hazard and will void the warranty.

Summary of Contents for KHLDV400NTSCSB

Page 1: ...et permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is for use only with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Aftermarket Completion of sale not for purpose of resale from the manufacturer WARNING FIRE OR EXPLOSION HAZARD Failure to foll...

Page 2: ...Wall Installation 31 Wall Switch Installation 31 Signature Command Wiring Diagram 32 Signature Command Fan Blower Systems 33 BLOTKHLSC Signature Command Blower 33 Signature Command Operating Instructions 34 Read Before Lighting 34 Operating Instructions 35 To Turn Off Gas 35 Features 36 Battery Installation 36 System Configuration Setup 36 Cold Climate Option 36 Key Combinations for System Setting...

Page 3: ...ions for future reference IMPORTANT SAFETY INFORMATION This fireplace is a vented product This fireplace must be properly installed by a qualified service person The glass door must be properly seated and sealed If this unit is not properly installed by a qualified service person with glass door properly seated and sealed combustion leakage can occur CARBON MONOXIDE POISONING Early signs of carbon...

Page 4: ...e with glass door removed cracked or broken CODE APPROVAL Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe These appliances have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows LISTED VENTED GAS FIREPLACE HEATER TESTED TO ANSI Z21 88 2009 CSA 2 33 2009 ...

Page 5: ...ified without deration for elevations up to 4 500 feet 1 370 m above sea level For elevations above 4 500 feet 1 370 m in USA installations must be in accordance with the currentANSI Z223 1 NFPA 54 and or local codes having jurisdiction In Canada please consult provincial and or local author ities having jurisdiction for installations at elevations above 4 500 feet 1 370 m Natural Propane LP Inlet...

Page 6: ... 606 mm 237 8 606 mm 241 4 616 mm I 443 8 1127 mm 443 8 1127 mm 505 16 1278 mm J 89 16 218 mm 89 16 218 mm 89 16 218 mm K 41 4 108 mm 41 4 108 mm 41 4 108 mm L 4 102 mm 4 102 mm 4 102 mm M 387 16 976 mm 387 16 976 mm 447 16 1129 mm N 1 25 mm 1 25 mm 1 25 mm Framing Dimensions O 443 4 1137 mm 443 4 1137 mm 509 16 1284 mm P 455 16 1153 mm 495 16 1253 mm 551 2 1410 mm Q 237 8 606 mm 237 8 606 mm 241 ...

Page 7: ...COLD CLIMATE INSULATION If you live in a cold climate seal all cracks around your appliance and wherever cold air could enter the room with noncombustible material It is especially important to insulate the outside chase cavity between the studs and under the floor on which the appliance rests if the floor is above ground level FIREBOX FRAMING Firebox framing can be built before or after the appli...

Page 8: ...ct the front opening of the fireplace Do not install in the vicinity where gasoline or other flammable liquids may be stored Vent pipe routing Refer to the Venting section found in this manual for allowable venting configurations These units can be installed in a bedroom See National Fuel Gas Code ANSI Z233 1 NFPA 54 current edition the Uniform Mechanical Code current edi tion and Local Building C...

Page 9: ... Follow these instructions carefully to ensure safe installation Failure to follow instructions exactly can create a fire hazard The appliance cannot be installed on a carpet tile or other combustible material other than wood flooring If installed on carpet or vinyl flooring the appliance shall be installed on a metal wood or noncombustible material panel extending full width and depth of the appl...

Page 10: ...stible Materials Must Keep 3 4 Spacing Nailing Flange FP2130 Figure 6 Secure Fireplace to Floor and Framing Studs FINISHING MATERIAL NOTE Any remote wiring i e remote control wall switch and optional fan must be done prior to final finishing to avoid costly reconstruction Only noncombustible materials i e brick tile slate steel or other materials with a UL fire rating of Zero may be used to cover ...

Page 11: ...nting system could result in serious injury property damage or loss of life NOTICE Failure to follow these instructions will void the warranty WARNING This fireplace must be vented to the outside The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance Each gas appliance must use a separate vent system Do not use common vent systems WARNING Horizontal ...

Page 12: ...ing type to building type These instructions are not substitutes for the requirements of local building codes You must follow all local building codes NOTICE When installing in a chase you should insulate the chase as you would the outside walls of your home This is especially important in cold climates Insulation should be considered a combustible material Maintain proper clearances to all combus...

Page 13: ...iances 100 000 BTU h 30kW 6 15cm for appliances 10 000 BTU h 3kW 9 23cm for appliances 10 000 BTU h 3kW and 50 000 BTU h 15kW 12 30cm for appliances 50 000 BTU h 15kW C Clearance to permanently closed window 12 305mm recommended to prevent window condensation 12 305mm recommended to prevent window condensation D Vertical clearance to ventilated soffit located above the terminal within a hor izonta...

Page 14: ... mm min imum between termination caps 2 All mechanical air intakes within 10 1 m of a termination cap must be a minimum of 3 914 mm below the termination cap 3 All gravity air intakes within 3 914 mm of a termina tion cap must be a minimum of 1 305 mm below the termination cap TERMINATION CLEARANCES Termination clearances for buildings with combustible and non combustible exteriors Outside Corner ...

Page 15: ... the vertical height X required from the base of the flue collars to the center of the wall opening Figure 12 Step 4 Using appropriate length of pipe section s attach to fire place with three 3 screws Follow with the installation of the elbow Step 5 Measure the horizontal length requirement figuring a 11 4 32 mm overlap i e from the elbow to the outside wall cap Figure 13 X Figure 12 Vertical Heig...

Page 16: ...e the fireplace in such a way that minimizes the number of offsets and horizontal vent length The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace or the top of the Transition Elbow to the face of the finished outside wall The maximum number of 90 elbows per side wall installation is three 3 Figure 14 Figure 14 Maximum Three 3 90 Elbows Per Installa...

Page 17: ...m horizontal run with the 24 vertical pipe is 36 This measurement is taken from the collar of the fireplace or transition elbow to the face of the exterior wall See the Sidewall Venting Graph for extended horizontal run if the vertical exceeds 24 FP2134 Figure 18 Below Grade Installation Screws Minimum 4 Clearance Ground Window Well Gravel Drain Foundation Wall Firestop 24 Minimum 1 Establish vent...

Page 18: ...is acceptable at this point of penetration Unless the vertical run is 71 2 feet or higher form floor of fireplace the clearance for the horizontal run is 1 on all sides NOTICE A restrictor disc must be installed on vertical terminations that are higher than 12 366 cm Restrictor Disc Fireplace Collar Figure 20 Install Restrictor Disc into Fireplace Collar Figure 19 Snorkel Installation Recessed Fou...

Page 19: ...insulation Also note maximum vertical rise of the venting system and any maximum horizontal offset limitations Offsets must fall within the parameters shown in Figures 22 and 23 2 Set fireplace in desired location Drop a line plumb down from the ceiling to the position of the flue exit Mark the center point where the vent will penetrate the ceiling Drill a small locating hole a this point Drop a p...

Page 20: ...2 4 0 H Minimum height from roof to lowest discharge opening of vent NOTE If an offset is needed to avoid obstructions you must support the vent pipe every three 3 feet Use wall straps for this purpose Refer to Page 18 Figure 21 Whenever possible use 45 elbows instead of 90 elbows The 45 elbow offers less restriction to the flow of the flue gases and intake air 5 Place the flashing over the pipe s...

Page 21: ...reduce incoming gas pressure to between 11 and 13 inches of water If you do not reduce incoming gas pressure burner system regulator damage could occur Install external regulator with the vent pointing down as shown in Figure 27 Pointing the vent down protects it from freezing rain or sleet WARNING A qualified installer or service person must connect appliance to gas supply Follow all local codes ...

Page 22: ... system valves Natural Gas From Gas Meter 4 5 w c to 10 5 w c Pressure Propane LP From External Regulator 11 w c to 13 w c Pressure 3 Minimum Figure 28 Gas Connection Cap Approved Flexible Gas Line CSA Design Certified Equipment Shutoff Valve with 1 8 NPT Tap Sediment Trap Drip Leg Tee Joint Pipe Nipple WARNING Only persons licensed to work with gas piping may make the necessary gas connections to...

Page 23: ...turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Turn unit to high Figure 29 After taking pressure reading be sure and turn captured screw clockwise firmly to reseal Do not over torque Check test points for gas leaks ELECTRICAL WIRING This fireplace will work without any electrical supply Elec tricity is only needed to operate the blower an...

Page 24: ...OWER SYSTEM BLOTKHL IMPORTANT Always check local building codes This installation must comply with local regulations as well as the National Electric Code WIRING 1 Before installing the blower wire the receptacle into an electrical circuit This should be done before framing the fireplace Wire with minimum 60 C wire in accordance with prevailing codes 2 Remove the external junction box cover by rem...

Page 25: ...ower Access Covers FP2136 8 Two screws are already mounted to each cover which would be utilized to mount the blower to the cover Unfasten the two screws and mount the blower bracket assemblies Figure 33 9 Consult blower wiring diagram and start the assembly Figures 31 34 It is helpful to wire the right blower the speed control the fan limit switch and the power cord first Then plug in the power c...

Page 26: ...h cover door Do not overtighten or stud may break off Use three metal clip screws provided with kit to secure the wire assembly in the front beneath the access cover Figure 36 15 Install the speed control rheostat switch on the side above the existing one used for the light discard the plate sent with the switch as it will not be needed 16 Replace logs 17 Replace the glass 18 Replace the front pla...

Page 27: ...or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water FOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING PILOT FOR THE FIRST TIME INITIAL LIGHTING Purge air from the supply ...

Page 28: ... each of the following locations Pipe from the gas supply line connection to the gas valve Burner connections Field made joints gas shutoff valve Pilot Factory made joints Each joint or connection All joints on valve and control body LIGHTING PILOT FOR THE FIRST TIME MILLIVOLT OPERATING INSTRUCTIONS PILOT O F F P I L O T ON WARNING If using a soap and water solution to test for leaks DO NOT spray ...

Page 29: ...ton is in the ON position to light the main burner LIGHTING THE BURNER Depress and turn the knob counterclockwise to the ON position It will take less than four 4 seconds for the burner to ignite PILOT POSITION Depress and turn knob to pilot position to keep burner off while maintaining the pilot light Depress and turn knob clockwise to OFF position TO TURN OFF GAS Off Position Pilot Position PILO...

Page 30: ...d with the Signature Control valve which operates on 6 volts The AC adapter plugs into the fireplace junction box A C power supply Four 4 AA batteries are used for back up during power outages 2 The Signature Command System can also be operated without A C power The system can run on four 4 AA batteries for approximately six 6 months under normal use 3 A C power must be used to power the A C modul...

Page 31: ...nd the 15 ft wire cable provided If a longer distance is required the 15 ft may be extended up to 30 ft maximum by using two 2 SCSWEK cables plugged together Route the wire from junction box to lower control area at bottom of fireplace Unplug the 12 cable from the com mand center Attach the connector to the pins from wire by pushing in to connector making sure to follow the color code on connector...

Page 32: ...round Plug in Connector Control Board to Solenoid Gas In Gas Out Pilot Gas Tubing Valve A C Module To Outlet Light 300 Watt Max Optional Blower 300 Watt Max Rear Burner Solenoid 300 Watt Max ELECTRICAL INSTALLATION CAUTION Electrical connections should only be performed by a qualified licensed electrician Main power supply must be turned off before connecting fans to the main electrical power supp...

Page 33: ...Electrical connections should only be performed by a qualified licensed electrician Main power supply must be turned off before connecting the fan to the main electrical power supply or performing service BLOTKHLSC SIGNATURE COMMAND BLOWER The BLOTKHLSC Blower Kit requires the SCSACM A C Module and the TSFRSC remote to install and operate this kit Refer to blower instructions for installation and ...

Page 34: ...s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will not function by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under w...

Page 35: ...age 34 If you do not smell gas go to next step 4 Press the master switch to the ON position Within eight 8 seconds it will beep once This indicates the system is ready 5 Press ON button Sparker will spark and pilot flame will light 6 Once pilot flame is established the main burner flame will light automatically 7 If the pilot will not stay lit after several tries turn the master switch to OFF and ...

Page 36: ...ter uses four 4 AA batteries as back up for power outages The system can operate for approximately six 6 months on battery power To Install Batteries not included 1 Press down the battery door tabs and pull out to remove battery door SIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS RF Receiver ON OFF NG LP Conversion To Thermopile To Sensor To Sparker To Command Center To Stepper Motor To Valve Bat...

Page 37: ...ntinuing to operate if unattended You may disable this feature if you wish NOTE By disabling this feature your fireplace may con tinue to operate unattended 2 When the master switch is in the ON position pressing the ON button and the OFF button on the Command Center simultaneously will toggle between enabling and disabling the six hour shutdown option 3 After the above operation one beep for enab...

Page 38: ...then Off 3 Hold the OFF button anytime for three seconds or by turning off the wall switch These two commands of OFF are Memory Off the system will remember all last settings before turning off The next time the fireplace is turned on all settings will resume To reset change to the desired settings and shut off by using the Memory Off commands and the system will be reset to those new settings COM...

Page 39: ...enus and ad justment arrows The blue LED backlight lights up for 8 seconds when any of the touch buttons is pressed The menus include TIMER THERMO LIGHT FAN and AUX Rear Burner Control The adjustment arrows include ON up and OFF down Their default function is to adjust the flame height When a button from the menu is pressed the ON up and OFF down buttons will temporarily become adjustment controls...

Page 40: ...r the transmitter 3 After the above opera tion two beeps will be given and the green LED on the Command Center will flash for 10 seconds 4 During the 10 seconds press the OFF button on the transmitter to learn Another two beeps will be given to confirm a successful learning Figure 47 Figure 45 Battery Door Master Switch ON LED OFF FP2650 Command Center Figure 47 WARNING Do not use two 2 or more re...

Page 41: ...nsmitter is in Manual Mode or in Thermostat Mode In both modes the fireplace will be shut down completely when the timer counts down to zero 6 To exit Timer Mode a Push and hold the TIMER button for 3 seconds Or b Use the OFF down buttons to decrease the Set Time to zero Or c Slide down on the arrow but tons to exit TIMER mode and shut off the fireplace Thermostat Mode Figure 50 Press the THERMO b...

Page 42: ...e fan icon will start flashing 2 Press the ON up and OFF down button to increase decrease the blower speed 3 Press the fan button again to confirm the speed setting If the fireplace is on the blower speed will take effect right away if the fireplace is off the receiver will remember this setting and the blower is still off see blower On Delay and Off Delay in the next section 4 After the signal is...

Page 43: ...E CONTROL OPERATION 3 Press the light button again to confirm the setting The new setting will be transmitted to the receiver 4 After the signal is sent the On up and Off down but tons become flame height controller again 5 When the light button is flashing slide up and down on the arrow buttons will turn the light brightness to HIGH or Off directly without pressing the light button again to confi...

Page 44: ... is blank Low Battery Check battery installation or replace batteries LCD display shows funny display Low Battery Reset the transmitter see Reset ting the Transmitter setting Appliance does not come on The transmitter did not match with the receiver Transmitter measures temperature exceeding 99 F and shows HI on LCD Distance between the transmitter and receiver is more than 30 feet Make sure the t...

Page 45: ...the right and left side of the glass toward the glass 4 Remove glass frame by releasing the three latches located at the top of the firebox Tilt glass away from the unit lift glass frame up and away from the unit Figure 57 Figure 57 Remove Safety Barrier and Glass Frame Glass Frame CAUTION Each clamp has a quick spring force When reinstalling clamps keep fingers clear DANGER HOT GLASS WILL CAUSE B...

Page 46: ...crew provided in the kit 6 Place the front hearth brick simultaneously and pull toward the front away from the burner This is critical for balancing air flow around the front burner 7 Install the halogen light bulb provided with the unit inside the log set Do not touch light bulb directly with fingers 8 Replace the trapezoidal light shroud removed in step 1 by sliding it over the light bulb and so...

Page 47: ... Log Placement below Light unit and after 15 minutes check burner flame and glow Refer to Burner Flame Page 53 FP2155 Figure 61 Rockwool placement 400 500 Series WARNING Do not use the entire bag of rock wool to cover the burner This could cause the flame to burn poorly and may lead to sooting FINAL INSTALLATION ROCK WOOL PLACEMENT 600 SERIES Place rock wool evenly in dime sized pieces over front ...

Page 48: ...located at the bottom of the left branch over the second right tong on the grate Make sure that the log is positioned properly so it is not rocking NOTE When the log is in place it should not touch the pilot but will be resting over the pilot shield 3 Place the left front log in place by setting it over the left side of the rear log match protrusion to indentation the hearth brick and over the lef...

Page 49: ...og over the pilot log and the hearth brick by matching the indentation on the bottom of the log with the protrusion on the pilot log 7 Place the upper right rear log over the rear log and the right upper log by matching the indentations located at the bottom with the protrusions on the rear log and the right upper log 8 Replace glass in reverse order of instructions on Page 45 9 Slide the rings of...

Page 50: ... corner Position the log on the pin provided on the back left corner of the grate Place the right end of the log in the notch provided on the back left corner of the grate Place the right end of the log in the notch provided on the top of log 2 Insure the log is seated securely 4 Hold log 4 with the notch on the bottom and toward the back of the unit Place the left end of the log on the key provid...

Page 51: ...ll help to hold log 5 in place 7 Hold log 7 with the pointed end to the left and the notch on the bottom Place the pointed end of the log on the hearth brick in front of the burner and under the third time from the right Rest the notch on the bottom middle of the log on the bend of the second tine from the right Slightly rotate the log forward The right end of the log does not quite rest in the no...

Page 52: ...lts until it fits securely in place NOTICE It is the responsibility of the installer to ensure the barrier is affixed to the fireplace at the time of instal lation CERTIFIED SAFETY BARRIER NOTE A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals If the barrier b...

Page 53: ...commended that a qualified service technician perform these check ups at the beginning of each heating season Figure 65 Pilot Flame Thermopile Thermocouple Sensor Thermopile Signature Command System Pilot Millivolt Control Pilot BURNER Inspect area around the injector Remove any lint or foreign material with a brush or vacuum BURNER FLAME The flames from the burner should be visually checked as so...

Page 54: ... als may be used Handle glass door with care to avoid striking or scratch ing it on hard objects To clean glass door follow Glass Removal procedure outlined in the Final Installation section Film deposit on the inside of the glass should be cleaned off using a nontoxic non corrosive non abrasive mild cleaning solution Simply apply an adequate amount to the glass and wipe off with a damp cloth Afte...

Page 55: ...e connection at the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter lead wire on the thermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15 mV replace pilot assembly B If thermocouple is producing more than 15 mV replace faulty valv...

Page 56: ...djust the pilot flame for maximum flame impingement on thermocouple A Check for flue product leak Replace defective pipe section B Check horizontal venting piping is running upward 1 4 per foot Do not run the pipe level or downward C Check for proper installation and freedom from debris or blockage A Install log set per the instructions Inspect the injector and air intake area Make sure this area ...

Page 57: ...upply Go through Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Check valve connections Check power supply go through A E Check grounding Go through B Go through C The sensor on the pilot is not in the flame pilot flame too small ACTION Re install batterie...

Page 58: ...s 600 Series 2 73D4057 6 Panel Access Door 2 73D0029K 73D0029K 73D0092 7a Firebrick Set Tavern Brown 1 FBKHLDV400TB FBKHLDV500TB FBKHLDV600TB 7b Firebrick Set Cottage Red 1 FBKHLDV400CR FBKHLDV500CR FBKHLDV600CR 8 Firebrick Set Old English Herringbone 1 FBKHLDV400OE FBKHLDV500OE FBKHLDV600OE 9 Screen Rod 1 73D0010 73D0010 20300611 10 Screen 2 73D0017 73D0017 20300612 11 Front Cover 1 73D0520 73D45...

Page 59: ...20306742 59 KHLDV Series Gas Fireplace REPLACEMENT PARTS STANDING PILOT MILLIVOLT CONTROL 1 3 4 5 6 7 8 2C 2I 2T 2 10 11 12 13 14 ...

Page 60: ...D0030 69D0030 69D0030 69D0030 5 Rocker Switch 1 41D0048 41D0048 41D0048 41D0048 6 Piezo Igniter 1 14D0503 14D0503 14D0503 14D0503 7 Rear Injector 1 58D0102 58D0052 57D0679 57D0680 7 Front Injector 1 57D0612 58D0056 56D3059 62D3005 8 Rear Burner Assembly 1 73D3270 73D3270 73D2368 73D3268 8 Front Burner Assembly 1 73D3269 73D3269 73D3267 73D3267 9 Venturi 1 45D0600 45D0600 45D0600 45D0600 10 Wire As...

Page 61: ...ries 8b 8a 2 Shield Pilot 1 4 Venturi Gasket 3 14 9 7b 7a 5b 5a 5d 5e 15 5c 6 Flex Hose 20H0022 500 Series 8b 8a Shield Pilot 2 1 3 Venturi Gasket 9 7b 5b 5e 3 14 7a 5a 5d 6 Flex Hose 20H0022 15 5c 600 Series 17 18 17 18 13 13 8a 2 9 7a 5a 5b 7b 8b 1 6 Flex Hose 20H0022 4 3 14 15 5f 5g 16 ...

Page 62: ...H3155 20H3146 8a Rear Burner Assembly 1 73D3270 73D3270 73D3268 73D3268 20302746 20300556 8b Front Burner Assembly 1 73D3269 73D3269 73D3267 73D3267 20300555 20300555 9 Venturi 1 69D1026 69D1026 69D1026 69D1026 69D1026 69D1026 9a Air Shutter 1 69D1027 69D1027 69D1027 10 Wire Valve Control Board SCS 1 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 not shown 11 Wire AC Module SCS not shown 1 80D000...

Page 63: ...HLDV600 1 Log 1 1 73D0539 73D0200 20301946 2 Log 2 1 73D0540 73D0201 20301947 3 Log 3 1 73D0541 73D0202 20301948 4 Log 4 1 73D0542 73D0203 20301949 5 Log 5 1 73D0543 73D0204 20301950 6 Log 6 1 73D0544 73D0205 20301951 7 Log 7 1 73D0545 73D0206 20301952 KHLDV400 KHLDV500 LOGS 1 2 3 4 5 6 7 KHLDV600 LOGS ...

Page 64: ...64 20306742 KHLDV Series Gas Fireplace HOT 1 2 3 4 5 6 9 7 8 10 VENTING COMPONENTS REPLACEMENT PARTS ...

Page 65: ...tical Termination see below see below 5DT VC 5DVT 2 1 Extended Vertical Termination 58DVA VCE 1283 2 1 High Wind Vertical Termination 58DVA VCH 1291 3 4 6 Pipe Length 58DVA 06 1208 5DT 06 5D6 3 4 9 Pipe Length 58DVA 09 1207 5DT 09 3 4 12 Pipe Length 58DVA 12 1206 5DT 12 5D12 3 4 24 Pipe Length 58DVA 24 1204 5DT 24 5D24 3 4 36 Pipe Length 58DVA 36 1203 5DT 36 5D36 3 4 48 Pipe Length 58DVA 48 1202 5...

Page 66: ...to comply with the above requirements provided however that during said thirty MASSACHUSETTS RESIDENTS ONLY 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 Signage ...

Page 67: ...e Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assembly damage by accident neglect misuse abuse alterations negligence of others including the installation thereof by unqualified installers 2 the costs of removal re installation or transportation of defective pa...

Page 68: ...ermontcastingsgroup com EFFICIENCY RATINGS MODEL ENERGUIDE RATINGS FIREPLACE EFFICIENCY PERCENTAGE KHLDV400NV 69 6 KHLDV400PV 78 2 KHLDV400NTSC 73 2 KHLDV400PTSC 82 2 KHLDV500NV 75 2 KHLDV500PV 69 8 KHLDV500NTSC 78 5 KHLDV500PTSC 71 8 KHLDV600NTSC 81 0 KHLDV600PTSC 80 0 ...

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