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57D0215

380IDV/490IDV Fireplace Insert

RePlAceMeNt PARtS

 

 

 

 

380IDVNV 

380IDVPV 

490IDVNV 

490IDVPV

  Item 

Description 

qty. 

Natural  

Propane 

Natural 

Propane

 

1.  Burner Assembly 

57D0022 

57D0022 

57D0502 

57D0502

 

2.  Left Log Support Bracket 

57D0076 

57D0076 

57D0548 

57D0548

 

3.  Right Log Support Bracket 

57D0078 

57D0078 

57D0550 

57D0550

 

4.  SIT820 Nova Valve 

37D0117 

37D0118 

37D0117 

37D0118

 

5.  Injector 

57D0209 

57D0210 

57D0679 

57D0680

 

6.  Tube from Valve 

57D0111 

57D0111 

57D0566 

57D0566

 

7.  Tube from Venturi 

57D0112 

57D0112 

57D0567 

57D0567

 

8.  Pilot Assembly 

37D0018 

37D0019 

37D0018 

37D0019

 

9.  Rocker Switch 

32D0232 

32D0232 

32D0232 

32D0232

  10.  Shut Off Valve 

23D6046 

23D6046 

23D6046 

23D6046

 

11.  Venturi 

45D0059 

45D0059 

45D0059 

45D0059

  12.  Burner Gasket 

45D0032 

45D0032 

45D0032 

45D0032

  13.  Hi/Lo Knob Extension 

43D0095 

43D0095 

43D0095 

43D0095

  14.  ON/OFF Knob Extension 

43D0094 

43D0094 

43D0094 

43D0094

  15.  Piezo Ignitor 

14D0503 

14D0503 

14D0503 

14D0503

  16.  ON/OFF Wire Harness 

48D0163 

48D0163 

48D0163 

48D0163

  17.  Hex Bushing 1/2" x 3/8" 

57D0007 

57D0007 

57D0007 

57D0007

  18.  Nipple 3/8" x 1.50" 

P1012 

P1012 

P1012 

P1012

  19.  Disk Bracket 

26D3320 

26D3320 

26D3320 

26D3320

  20.  Rear Log #1 

57D0170 

57D0170 

57D0622 

57D0622

  21.  Left Log #2 

57D0171 

57D0171 

57D0623 

57D0623

  22.  Right Log #3 

57D0172 

57D0172 

57D0624 

57D0624

  23.  Left Center Log #4 

57D0173 

57D0173 

57D0625 

57D0625

  24.  Right Center Log #5 

57D0174 

57D0174 

57D0626 

57D0626

  25.  Right Top Log #6 

57D0175 

57D0174 

57D0627 

57D0627

  26.  "Y" Log #7 

57D0176 

57D0176 

57D0628 

57D0628

 

 

Available, Not Shown

 

 

Left Brick Liner 

57D0122 

57D0122 

57D0576 

57D0576

 

 

Rear Brick Liner 

57D0123 

57D0123 

57D0577 

57D0577

 

 

Right Brick Liner 

57D0124 

57D0124 

57D0578 

57D0578

 

 

Glass Door Assembly 

57D0027 

57D0027 

57D0505 

57D0505

 

 

Bay Window Mesh Glass Cover 

I380BWFBL 

I380BWFBL  I490BWFBHL  I490BWFBL

W

ARNING

Failure to position the parts in accordance 

with these diagrams or failure to use only 

parts  specifically  approved  with  this  ap-

pliance may result in property damage or 

personal injury.

AcceSSORIeS

Wall Switch 

MVWS

Wall Thermostat 

WT

Hand Held Remote ON/OFF 

RCB, RCBE, RCMT, TMSC

Hand Held Remote Thermostat 

RCST, RCSTE, RCT, WWTD, TSST

Summary of Contents for 380IDVNV

Page 1: ...anual For assistance or additional information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home...

Page 2: ...ation 22 Door and Filigree Installation 24 Operating Instructions 25 What To Do If You Smell Gas 25 Lighting Pilot for the First Time 25 Lighting Pilot 26 Lighting Burner 27 To Turn Off Gas 27 Adjust...

Page 3: ...ified service person The glass door must be properly seated and sealed If this unit is not properly installed by a qualified service person with glass door prop erly seated and sealed combustion leaka...

Page 4: ...se appliances have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows LISTED VENTED GAS FIREPLACE HEATER TESTE...

Page 5: ...ocal codes Aftermarket Completion of sale not for purpose of resale from the manufacturer HIGH ELEVATIONS Input ratings are shown in BTU per hour and are certified without deration for elevations up t...

Page 6: ...zn 500 mm E 10C 264 mm 11Z x 292 mm F 29Z x 749 mm 33 838 mm G 15 zn 395 mm 17Z x 445 mm H 20C v 527 mm 22C v 578 mm I 21B 549 mm 23ZC zn 605 mm J 22C v 578 mm 24ZB zn 633 mm K 16B zn 414 mm 18B zn 4...

Page 7: ...s CodeANSI Z233 1 NFPA54 current edition the Uniform Mechanical Code current edi tion and Local Building Codes for specific installation requirements IMPORTANT Your direct vent insert was designed to...

Page 8: ...in this manual HEARTH REQUIREMENTS The insert must be installed on a noncombustible hearth extending a minimum of 12 from the fireplace opening local codes may require a larger hearth The hearth must...

Page 9: ...e of the large amount of heat this appliance pro duces when determining a location FP2624 insert placement Figure 5 Insert Placement For tight fits you may remove the manifold Refer to Remove the Mani...

Page 10: ...your room is well ventilated OPEN ALL WINDOWS DURING INITIAL BURN OFF CURING PHASE Burn your insert for at least six 6 hours on HIGH the first time you use it Place the fan in the OFF position during...

Page 11: ...nting system Installation of any component part not manufactured or approved by Vermont Castings Group Installation other than permitted by these instruc tions WARNING Failure to follow these instruct...

Page 12: ...just air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter WARNING High Temp Silicone...

Page 13: ...ero clearance fireplace FP2627 inlet exhaust reline Exhaust Inlet Recommended block off plate noncombustible metal Prevents odors from chimney entering room UL 127 Solid Fuel Z C Fire box Figure 9 Inl...

Page 14: ...h Flex Vent to Manifold 4 Attach flex vent to manifold Figure 11 Seal with silicone and attach with screws FP2631 pull excess vent Excess Flex Vent Chimney Slack in Flex Vent Manifold FP2632 Figure 12...

Page 15: ...ULATOR External Regual tor Vent Pointing Down 100 gal min Propane LP Supply Tank FP1930 Figure 14 External Regulator with Vent Pointing Down Propane LP Only CAUTION Use only new black iron or steel pi...

Page 16: ...Check your building codes for any special requirements for locating equipment shutoff valve to inserts Apply pipe joint sealant lightly to threads This will prevent excess sealant from going into pipe...

Page 17: ...sniffer 4 To adjust flame height turn HI LO knob to HI to get maximum pressure to burner Turn HI LO knob to LO to get minimum pressure 5 To check gas pressures at valve turn captured screw counter clo...

Page 18: ...l connections should only be per formed by a qualified licensed electrician Main power must be off when connecting to main electrical power supply or performing service All wiring shall be in complian...

Page 19: ...ver add additional logs or embellishments such as pine cones or vermiculite to the heater Only use the logs supplied with the unit Failure to position the parts in accordance with diagrams below or to...

Page 20: ...l left base log Figure 20 LG766 rockwool Left Front Log 2 LG768 Figure 20 6 Align holes in bottom of right base log 3 with two 2 to the right of rear log Figure 21 7 Align hole in bottom left center l...

Page 21: ...5 Right Center Log 5 LG771 Figure 23 9 Place one end of right top log 6 on cutout of right base log Align opposite end on right center log Figure 24 10 Lay top Y log 7 across rear log and center logs...

Page 22: ...4 attach eyebrow Surround Screws Eyebrow Figure 26 KT1334 KT1335 install surround Insert Hooks KT1335 Figure 27 3 Install glass frame cover by aligning four 4 hooks on back of glass frame cover with t...

Page 23: ...634 install beveled surround Beveled Surround Screws FP2634 Installing On Off switch 1 After installing surround disconnect the on off switch from wires leading from heater 2 Insert switch into hole i...

Page 24: ...shoulder screws located on the bottom of the surround Figure 34 NOTICE Remove all fingerprints from facing with a 50 50 vinegar and water solution before lighting the heater Any fingerprints left on...

Page 25: ...ed service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician to...

Page 26: ...1 and 2 Lighting pilot Pilot Position Check for gas leaks in each of the following locations Pipe from the gas supply line connection to the gas valve Burner connections Field made joints gas shutoff...

Page 27: ...urner Depress and turn the knob counterclockwise to the ON position It will take less than four 4 seconds for the burner to ignite Pilot position Depress and turn knob to pilot position to keep burner...

Page 28: ...ion at sea level The burner on Natural Gas models may be adjusted for high altitude as follows To increase air mixture open the shutter more This will reduce soot formation Figure 36 To decrease air m...

Page 29: ...2 Carefully remove broken glass 3 Slide new glass frame back down onto insert and fasten two latches Figure 38 FP2639 remove glass Latches FP2639 Figure 38 Glass Frame Removal Glass Frame WARNING HOT...

Page 30: ...film on the glass This is a temporary problem You should clean the glass after the first two weeks of use After that you should clean the glass no more than two or three times a season Use a mild glas...

Page 31: ...ely before cleaning Logs reach high tempera tures Make sure clearances to combustibles leave enough room for maintenance and service Carefully reassemble and reseal insert properly after any cleaning...

Page 32: ...f exces sive sooting is found heater must be adjusted Contact dealer where you bought heater 4 Clean burner and burner ports Figure 42 5 Replace log set and rock wool per instructions on Pages 19 21 R...

Page 33: ...connections are good but there is no spark 2 Check for spark arcing from the elec trode to pilot Adjust and retighten 1 Check for proper connection of ther mocouple to rear of valve 2 Bleed line Cont...

Page 34: ...1D0203 White Hi Temp FP1946 blower wiring diagram Blower Snap Disc Variable Speed Control Hi Temp Hi Temp OFF ON 1 2 110 115 V AC Blower Plug Black White Green Blower Motor FP1946 NOTE Unplug power co...

Page 35: ...57D0215 380IDV 490IDV Fireplace Insert 35 REPLACEMENT PARTS 1 2 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 570016 IDV parts...

Page 36: ...0163 48D0163 48D0163 48D0163 17 Hex Bushing 1 2 x 3 8 1 57D0007 57D0007 57D0007 57D0007 18 Nipple 3 8 x 1 50 1 P1012 P1012 P1012 P1012 19 Disk Bracket 1 26D3320 26D3320 26D3320 26D3320 20 Rear Log 1 1...

Page 37: ...57D0215 380IDV 490IDV Fireplace Insert 37...

Page 38: ...ly with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Please r...

Page 39: ...Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner...

Page 40: ...ochure les caract ristique de rendement nerg tique de foyer au gaz nerguide Selon CSA P 4 1 09 Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency 380IDVNV 69 6 380IDVPV 66 2 490IDVNV 69 8...

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