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VERLINDE 

reserve the right to alter or amend the above information without notice

07/2016 

   

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  INSTRUCTION MANUAL 

 ELECTRIC WINCH TVI SERIE 

Product Distributed in Ireland by:

 601, Western Industrial Estate, 

Dublin 12, Ireland T: + 353 (0)1 

4584836  E: [email protected]

www.prolift.ie

Summary of Contents for TVI Series

Page 1: ...amend the above information without notice 07 2016 ANGLAIS INSTRUCTION MANUAL ELECTRIC WINCH TVI SERIE Product Distributed in Ireland by 601 Western Industrial Estate Dublin 12 Ireland T 353 0 1 4584...

Page 2: ...consider current rules in terms of TVIl safety and professional standards in force in each country This machine is covered by European regulations and more specifically machinery directive 2006 42 CE...

Page 3: ...t an angle swing the load use ropes with a diameter and texture that do not comply with the specifications of this manual FEM 1 Am ISO M4 use damaged or spliced ropes use hooks without catches not sui...

Page 4: ...n the winch if necessary If any replacement parts are needed please specify the following information so that we may supply the appropriate parts the complete name of the winch the complete name of th...

Page 5: ...ive compulsory above 5 tons comprising Power line isolator Variable frequency drive Braking resistance Button box 2 buttons emergency stop potentiometer not disconnectable 3 m of cable 4 2 Dimensions...

Page 6: ...0 300 360 360 360 360 L in mm 188 262 262 350 350 395 455 455 515 515 M in mm 120 165 165 210 210 210 310 310 375 375 N in mm 716 748 823 902 823 902 905 984 954 1190 1013 1181 1103 1271 1133 1271 117...

Page 7: ...rope capacity at 1rst layer m 16 15 15 16 16 Max rope capacity m 60 60 60 62 62 Rope diameter mm 20 22 22 24 24 Speed on the 1rst layer m min 1 5 5 1 5 4 5 2 4 1 5 4 2 3 5 Speed on the last layer m m...

Page 8: ...uarantees safety by setting top and bottom limits IP 65 limit switch Electronic load limiter Device with display which stops the winch in the event of an overload without breaking the kinematic chain...

Page 9: ...rains 0 5 k 0 63 Heavy Lifting machines frequently subjected to the maximum strain and commonly to medium strains 0 63 k 0 8 Very heavy Lifting machines regularly subjected to the strains near to the...

Page 10: ...M10 51 M12 85 M14 140 M16 210 M20 410 M24 710 6 2 Mains power supply Very important the winch will only operate with full power when the motor is correctly supplied with a suitable cable cross sectio...

Page 11: ...to a TOP or BOTTOM limit position Adjustment of the top winding stop point Wind the rope to the maximum desired winding point Stop the winch Still in this position with the help of a suitable screwdr...

Page 12: ...many factors including the conditions of the work cycles lifting height lifting speed number and type of deviations etc as well as the operating mode number of winding layers working cycle distributio...

Page 13: ...rn and the flange The first layer must be wound in a compact manner and under tension Take a mallet or a block of wood and knock the turns against one another not too hard to prevent the strands from...

Page 14: ...ax 1 5 Slotted drum max 2 D 20 times L 6 5 Rope press roller This option can be used to hold the rope in the slot of the drum It has different positions according to the required rope outlet It is the...

Page 15: ...articularly dirty or humid environment Remove as much dirt as possible from the winch Always store the winch in a dry and clean location 7 1 Before starting up check the following The oil level of the...

Page 16: ...ied by the manufacturer check that they guarantee a safety level corresponding to the table in 4 4 Check the snatch block fastening points on a regular basis 8 Decommissioning Once the equipment has r...

Page 17: ...t Insufficient ventilation Free up the ventilation shafts Excessively high ambient temperature Observe the authorized temperature range Poor contact of the power cable temporary operation with 2 phase...

Page 18: ...18 30 03 2016 11 Declaration of EC conformity...

Page 19: ...19 30 03 2016 12 Appendixes A References of parts B Load limiter C Limit switch optional...

Page 20: ...20 30 03 2016 A References of parts TVI 1T...

Page 21: ...1 7 Crank MANILLELYRE600KG 8 Bearing 2953 9 Housing 23315 10 Spring retaining ring 13048 11 Seal 2954 12 Crank 23317 13 Washer 13306 14 Screw 13078 15 Hub cap 24095 16 Screw 13124 17 Screw 13065 18 Wa...

Page 22: ...22 30 03 2016 TVI 2T 3T...

Page 23: ...13541 6 Washer 13306 7 Screw 13076 8 Bearing 2953 9 Spring retaining ring 13048 10 Housing 23315 11 Seal 2954 12 Flange 23317 13 Screw 13078 14 Hub cap 24095 15 Screw 13124 16 Support 24101 17 Nut 130...

Page 24: ...24 30 03 2016 TVI from 4T to 10T...

Page 25: ...5 12 Spring retaining ring 13729 13729 13729 2957 13 Seal 3047 3047 3047 2954 14 Flange 24136 24136 24136 23377 15 Greaser 2960 2960 2960 2960 16 Hub cap 24095 24095 24095 24095 17 Screw 13124 13124 1...

Page 26: ...tive nut 15 13370 Washer 4 4908 Tie rod 16 4925 Cannon pinion pin 5 3036 Cap 17 13121 Screw 6 13023 Nut 18 4939 Top index sub assembly 7 13244 Circlips 19 3025 Pin 8 20883 Intermediate pin 20 4940 Bot...

Page 27: ...of the load limiter by adjusting the I value on the limiter using a small slotted screwdriver The load limiter is adjusted in the factory to the value of about 110 of its MCU IMPORTANT Setting the th...

Page 28: ...With speed inverter model TVI VV Use of the integrated keyboard Setting of the limit current by the inverter 1 Winch turned on display 0000 key save 2 Key navigate multiple pulses to display C001 3 Ke...

Page 29: ...the key up or down and save 11 Key navigate D001 then save and use The default reset E12 is made by the stop reset key or the key switch on the electrical cabinet c With SJ200 variator Use of the inte...

Page 30: ...he winch to the required value then test and read the Amps ex 5 00A 9 Back in C041 to set the defined value in D002 key 3 times on key key tkey until C041 setting of the value ex 5 00A or inferior for...

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