9803 / 10.1
10 - Maintenance - Replacement
10-1 Maintenance table
Check
Interval
Qualification of the
customer’s personnel
Brake operation
Daily
Operator
Visual inspection of the chain
Daily
Operator
Suspension of the control box by the steel wire
Daily
Operator
Cleanness and lubrication of the chain
Monthly
Operator
Limiter operation
Monthly
Operator
Measuring of the wear on the chain
Every 3 months
Operator
Measuring of the wear on the hooks
Every 3 months
Operator
Tightening of the hook block screws
Every 3 months
Operator
Checking of the locking plate screws
Every 3 months
Operator
Lubrication of the idler sprocket
Annually
Operator
Checking of the screw tightening torques and checking for signs
of corrosion
Annually
Qualified mechanic
Adjustment of the limiter and brake
Annually
Qualified mechanic
Lubrication of the gears
Lubricated for life
CAUTION!
These intervals should be shortened if the
hoist is used a lot, if it is used with maximum
loads or in difficult ambient conditions.
Oil the chain regularly.
10-2 Lubricants
Lubrication point
Specifications
Possible brands
Quantity
■
Chain
Oil or liquid grease
Chain lubricating fluid (Ceplattyn or
similar)
As required
s
Idler sprocket
slide b bearing
Grease (
without MoS2
)
KP 2 (DIN 51 502)
Soap-based lithium
Approx. drip point + 260°C
Worked penetration 265 - 295°
Operating temperature
- 20°C à + 130°C
Aral
: Aralub FK 2
BP
: BP Energrease LS - EP 2
Esso
: Unirex N2
Mobil
: Mobilgrease HP
Shell
: Shell Alvanio EP Grease 2
DEA
: Paragon EP 2
Fuchs
: Renolit Duraplex EP 2
As required
●
Gears
KP 0 K grease (DIN 51502)
Soap-based l MoS 2
Approx. drip point + 180°C
Worked penetration 355 - 385°
Operating temperature
- 30°C à + 130°C
Tribol
: Molub Alloy multi-purpose grease
Aral
: Aral P 64037 grease Aralub PMD0
BP
: Multi-purpose grease L 21 M
Esso
: Multi-purpose grease M
Mobil
: Mobilgrease Special
Shell
: Shell Retimax AM
Texaco
: Molytex grease EP 2
Fuchs
: Renolit FLM0
0.2 liter
