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3

The Veritas

®

 Mini Tenon Cutters cut 60° shouldered tenons on small stock. These small-diameter 

tenon cutters are ideal for chair rungs, decorative work on rustic furniture and wherever small 
tenons are required, e.g., trellis and lattice work, fan frames, etc. They require little torque 
while being driven by an electric drill. The included plug gauge allows the blade to be adjusted 
to cut the exact size of tenon required. It is easy to sharpen the blade on a belt sander or 
sharpening stone.

These tenon cutters are for use in a hand electric drill. They are 

not

 to be used in a drill press 

for several reasons.

1.  Because the workpiece must be rigidly clamped in line with the equally rigid axis of the 

drill-press chuck, any misalignment or movement can create high side loads on the tenon 
cutter, leading to the shank failing. Any quill run-out in the drill press contributes further 
to the problem.

2.  Because there is much less feel as to how the cutter is performing when using a drill press, 

it is possible to overload the tenon cutter without realizing it. This too can lead to the 
shank failing.

3.  Overloading the tenon cutter or operating it at high speeds can also lead to overheating the 

high-carbon steel blade, resulting in edge failure, loss of hardness, and a useless blade.

Taking a Test Cut

Firmly tighten the tenon cutter in the chuck of an electric drill.

Clamp a piece of wood horizontally in a vise at about waist height. Ensure the end is cut square. 
Maximum diameter of workpiece for each tenon cutter size is shown in 

Table 1

.

Table 1: Maximum Wood Diameter for Tenon Cutter Diameter

Tenon Diameter

Max. Stock Diameter

1

/

4

"

3

/

4

"

5

/

16

"

3

/

4

"

3

/

8

"

7

/

8

"

7

/

16

"

7

/

8

"

1

/

2

"

1

"

9

/

16

"

1

"

Summary of Contents for 05J41.01

Page 1: ...tool operation 7 Use in an appropriate environment Power tools should be used only in dry clean and well lit environments Exposure to rain or use in the presence of flammable liquids or gases could r...

Page 2: ...Handle blades with care 23 Unless otherwise specified always insert the shank as far as possible into the chuck in order to provide proper support Tighten the chuck securely 24 Remove all nails from a...

Page 3: ...movement can create high side loads on the tenon cutter leading to the shank failing Any quill run out in the drill press contributes further to the problem 2 Because there is much less feel as to how...

Page 4: ...s cutting or does not cut at all you will need to adjust the blade Note The tenon cutter s shank has a hole drilled down the center This is to allow you to insert a 3 16 dia pin into the back end to d...

Page 5: ...r tenons just stop cutting before bottoming out Sharpening You can hold the small blade for sharpening by making a blade holder from 1 2 square stock 4 to 6 long Using a bandsaw or other thin blade cu...

Page 6: ...to ride up on the plug gauge and bend slightly once tightened against the gauge When the gauge is removed the blade will drop to its unstressed position and produce undersized tenons Readjust the blad...

Page 7: ...54K93 02 81 2 11 Micro Abrasive Sheet 15 SiC PSA 54K94 02 81 2 11 Micro Abrasive Sheet 5 SiC PSA 05J41 01 Power Tenon Cutter 5 8 05J41 02 Power Tenon Cutter 3 4 05J41 09 Power Tenon Cutter 7 8 05J41...

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