Verderflex iDura 10 Supplementary Document Download Page 8

iDura 05-35

Version 1.0v-11/2020

© Verder International B.V

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3.5   Disposal

With prolonged use, pump parts can be contaminated 

by hazardous pumped liquids to such an extent that cleaning 

may be insufficient.

Risk of poisoning and environmental damage by the 

pumped liquid or oil!

Use suitable personal protective equipment when carrying 

out any work on the pump.

Prior to disposal of the pump:

–  Drain and dispose the lubricant in accordance with  

local regulations.

– 

Collect and dispose of any leaking pumped liquid or 

oil in accordance with local regulations.

– 

Neutralize residues of pumped liquid in the pump.

Dispose of the pump and associated parts in accordance 

with local regulations.

4  Electrical Safety

4.1 Electrical Connection

Risk to health due to electric shock!

u

   All electrical work must be carried out by qualified

 electricians.

Death or crushing of limbs caused by falling loads!

u

   Use lifting gear appropriate for the total weight to be 

 transported.

Do not stand under suspended loads.

u

 

Ensure the travel plug is removed and disposed correctly  

 

before the motor and gearbox is attached to the pump.

1.  The Inverter uses high voltages and currents, carries a 

high level of stored electrical energy, and is used to control 

mechanical plant that may cause injury. Close attention 

is required to system design and electrical installation to 

avoid hazards in either normal operation or in the event of 

equipment malfunction. 

2.  Only qualified electricians are allowed to install and main

-

tain this product. 

 

System design, installation, commissioning and mainte-

nance must be carried out only by personnel who have 

the necessary training and experience. They must care

-

fully read this safety information and the instructions in 

this Guide and follow all information regarding transport, 

storage, installation and use of the Inverter, including the 

specified environmental limitations.

3.  Do not perform any flash test or voltage withstand test on 

the Inverter. 

4.  In order to protect inverter and motor from high voltage 

or transient damage, it is recommended to use suitable 

Surge Protection Device (SPD) when wiring the inverter.

WARNING

DANGER

4.2 Electric Shock Hazard 

1.  Disconnect and ISOLATE the Inverter before attempting 

any work on it. 

2.  High voltages are present at the terminals and within the 

drive for up to  10 minutes after disconnection of the elec-

trical supply. Always ensure by using a suitable multimeter 

that no voltage is present on any drive power terminals 

prior to commencing any work.

3.  Where supply to the drive is through a plug and socket con-

nector, do not disconnect until 10 minutes have elapsed 

after turning off the supply. 

4.  Ensure correct earthing connections. The earth cable 

must be sufficient to carry the maximum supply fault cur

-

rent which normally will be limited by the fuses or MCB. 

Suitably rated fuses or MCB should be fitted in the mains 

supply to the drive, according to any local legislation or 

codes. 

5.  Ensure correct earthing connections and cable selection 

as per defined by local legislation or codes. The drive may 

have a leakage current of greater than 3.5mA; furthermore 

the earth cable must be sufficient to carry the maximum 

supply fault current which normally will be limited by the 

fuses or MCB. 

6.  Suitably rated fuses or MCB should be fitted in the mains 

supply to the drive, according to any local legislation or 

codes.

7.  Do not carry out any work on the drive control cables whilst 

power is applied to the drive or to the external control cir

-

cuits.

Summary of Contents for iDura 10

Page 1: ...Peristaltic Industrial Hose Pump Supplementary Document Version 1 0v 11 2020 Print No 01 iDura 5 7 10 15 25 35 ...

Page 2: ...ion 1 0v 11 2020 Print No 01 iDura 5 7 10 15 25 35 The information in this document is essential for the safe operation of Verderflex i Dura pumps This document must be read and understood thoroughly prior to installation of unit electrical con nection and commissioning ...

Page 3: ...lectrical Connection 4 2 Electric Shock Hazard 4 3 Connecting to the Power Supply 5 Operation supplementary 6 Maintenance 6 1 Hose Change 6 1 1 Draining Lubricant 6 1 2 Hose Change Using Inverter 6 1 3 Hose Change Manually 6 1 4 Re installing the Hose Port Flanges Lubricant Refill and Fitting the Inspection Window 7 Service and Inspection of Electrical Components 8 Troubleshooting for the iDura In...

Page 4: ...Operating Company u Keep this manual available at the operating site of the pump u Ensure that personnel read and follow the instructions in this manual and any other applicable documents especially all safety instructions and warnings u Observe any additional rules and regulations referring to the system Qualified personnel fitter u Read observe and follow this manual and the other applicable doc...

Page 5: ...cific headings Operate the pump only if it and all associated systems are in good functional condition Only use the pump and inverter as intended fully aware of safety and risk factors involved and the instructions in this manual Keep this manual and all other applicable documents complete legible and accessible to personnel at all times Refrain from any procedure or action that would pose a risk ...

Page 6: ...ted components Do not lean or step on them or use as climbing aid Do not use them to support boards ramps or beams Do not use them as a fixing point for winches or sup ports Do not de ice using gas burners or similar tools u Do not remove the safety guarding for hot cold or moving parts during operation u Reinstall the safety equipment on the pump as required by regulations after any repair mainte...

Page 7: ... 85 non condensing Out of direct sunlight Frost free temperature range 5 to 45 C Vibration free Dust free 2 Depending on these conditions it may be advisable to place a moisture absorbing product such as Silica gel inside the pump s housing or to coat the pump s inner surfaces with moisture repelling oil such as WD40 whilst the pump is stored 3 Hoses should be stored as supplied in their wrapper a...

Page 8: ...erience They must care fully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the Inverter including the specified environmental limitations 3 Do not perform any flash test or voltage withstand test on the Inverter 4 In order to protect inverter and motor from high voltage or transient damage it is recomm...

Page 9: ...osi tion and that power is available to the inverter 2 Switch on the inverter using the built in isolator switch and check no errors are displayed on screen 2 3 Directional switch governs which direction the pump will turn When set to the right position the pump should turn clockwise if not refer to g 4 3 Connecting to the Power Supply 4 Speed dial allows governance over pump rotor speed be tween ...

Page 10: ...of both clamp rings where fitted 2 Set directional dial to whichever direction is preferable and the speed dial to minimum setting 3 The motor will slowly drive out the hose If at this point you are performing inspection on the rotor or pump cavity turn off inverter and lock out using an appropriate lock out tag out 4 Clean the pump housing 5 Inspect the flanges for damage and signs of wear 6 1 3 ...

Page 11: ...onfiguration 1 E TriP the hose burst sensor has been triggered Check for a hose burst 2 l_t_trP suspected motor overtemperature Allow motor to cool and restart inverter 8 1 Hose Burst Detection and Vent Kit Hose burst sensor supplied as standard with the iDura have been pre wired to the inverter No further wiring has to be done by the user to use the hose burst detection Verderflex hose burst dete...

Page 12: ...ed 1 Yes 21 Speed 2 Yes 22 Speed 3 Yes 23 Speed 4 Yes 24 2nd ramp time fast stop Yes 25 Analogue output function select Yes 26 Skip frequency hysteresis band Yes 27 Skip frequency centre point Yes 28 V F characteristic adjustment voltage No 29 V F characteristic adjustment frequency No 30 Start mode automatic restart fire mode operation Yes 31 Keypad start mode select No 32 DC injection mode and d...

Page 13: ...I controller operating mode Yes 44 PI reference source select Yes 49 PI control wake up error level No 50 User output relay hysteresis Yes 51 Motor control mode Yes 52 Motor parameter autotune Yes 53 Vector mode gain No 54 Max current limit in vector control No 55 Motor stator resistance No 56 Motor stator d axis inductance No 57 Motor stator q axis inductance No 58 DC injection speed No 59 DC inj...

Page 14: ...Fastening Lifting Gear to Pump 3 1 2 Figure 2 Wiring Diagram Single and 3 Phases Supply 4 3 Figure 3 iDura Inverter Overview 5 9 2 List of Tables Table 1 Target Groups 1 1 Table 2 Warnings Used in the Manual 1 2 Table 3 Symbols Used in the Manual 1 2 Table 4 iDura Inverter Parameters 8 2 Table 5 Declaration of Conformity 10 ...

Page 15: ...IV 05 iDura MK IV 07 iDura MK III 10 iDura MK III 15 iDura MK III 25 iDura MK III 35 EC directives Machinery Directive 2006 42 EC Low voltage directive 2014 35 EU EMC directive 2014 30 EU RoHS Directive 2011 65 EU and Delegated Directive EU 2015 863 Applicable harmonized norms EN ISO 12100 2010 Manufacturer VERDER Ltd Unit 3 California Drive Castleford WF10 5QH UK Date 01 11 2020 Company Stamp Sig...

Page 16: ...f the inspection window 11 7 Rotor Options Verderflex iDura 5 35 range has only standard pressure rotor as follows Table 1 Pump Specifications Size Value Max delivery pressure iDura 5 7 5 bar iDura 10 25 6 bar iDura 35 6 bar Temperature of pumped liquid 100 C subject to hose material Max continuous operation pump speeds refer pump datasheet Dimensions refer pump datasheet Table 2 Tightening Torque...

Page 17: ... V No permission is granted to use any Verder trademarks or trade names included in this document without the prior written agreement of Verder International B V Modbus is a registered trademark of Schneider electric USA INC Tri clamp is a registered trademark of Alfa Laval Corporate AB Hypalon is a registered trademark of RSCC Wire Cable LLC ...

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