background image

9 | Page

Version 

00

© Verder Liquids B.V

Ds500, Ds500+ Operating manual

Original instructions (en)

3.  Safety 

CAUTION

The manufacturer does not accept any liability for 

damage resulting from disregard of this documentation.

3.1  Intended Use

 

X

Only use the pump to handle fluids compatible with the 

fitted cartridge (

g

 6.3 Chemical Compatibility).

 

X

Adhere to the operating limits (

g

 6. Technical 

Specifications).

 

X

Consult the manufacturer regarding any other use of the 

pump.

 

X

Note the operating limits of the pump with regard 

to temperature and pressure (

g

 6. Technical 

Specifications).

 

X

Do not operate the pump with any inlet/outlet valves 

closed

 

X

Only install the pump as recommended in this manual.

Prevention of obvious misuse (examples)

 

Running the pump with incompatible cartridge.

 

Inserting items into any moving parts.

 

Installation in the immediate vicinity of extreme hot or 

cold sources.

 

Running pump in explosive atmosphere.

3.2  General Safety Instructions

Observe the following regulations before carrying 

out any work.

3.2.1  Product safety

• 

These operating instructions contain fundamental 

information which must be complied with during installation, 

operation and maintenance of the unit. Therefore this 

operating manual must be read and understood both by the 

installing personnel and the responsible trained personnel 

/ operators prior to installation and commissioning, and it 

must always be kept easily accessible within the operating 

area of the machine.

• 

Not only must the general safety instructions laid down 

in this chapter on “Safety” be complied with, but also the 

safety instructions outlined under specific headings.

• 

Operate the pump only if it and all associated systems are 

in good functional condition. 

• 

Only use the pump as intended, be fully aware of safety 

and risk factors involved and the instructions in this manual.

• 

Keep a copy of this manual, and all other applicable 

documents complete, legible and accessible to personnel 

at all times.

• 

Refrain from any procedure or action that would pose a risk 

to personnel or third parties.

• 

In the event of any safety-relevant faults, shut down 

the  pump  immediately  and  have  the  malfunction  rectified  by 

qualified personnel.

• 

The installation of the pump must comply with the requirements 

of installation given in this manual and any local, national or 

regional health and safety regulations.

3.2.2  Obligation of the operating company

Safety-conscious operation

• 

Ensure that the following safety aspects are 

 

observed and monitored:

 

Adherence to intended use

 

Statutory or other safety and accident-prevention 

regulations

 

Safety  regulations  governing  the  handling  of  hazardous 

substances if applicable

 

Applicable standards and guidelines in the country where 

the pump is operated

• 

Make personal protective equipment (PPE) available relevant to 

operation of the pump.

Qualified personnel

• 

Ensure that all personnel tasked with work on the pump have 

read and understood this manual and all other applicable 

documents, including the safety,  maintenance and repair 

information, prior to use or installation of the pump.

• 

Organize  responsibilities,  areas  of  competence  and  the 

supervision of personnel.

• 

Have all work carried out by specialist technicians only.

• 

Ensure that trainee personnel are under the supervision of 

specialist technicians at all times when working with the pump.

3.3 

Specific Hazards

3.3.1 

Hazardous pumped liquids

 

X

Follow the statutory safety regulations when handling 

hazardous pumped liquids (e.g. hot, flammable, poisonous or 

potentially harmful).

 

X

Use appropriate PPE when carrying out any work on the 

pump.

Summary of Contents for Ds500

Page 1: ...Peristaltic Pump Operating Manual Ds500 Ds500 Version 00 Original instructions en...

Page 2: ...structions en Version 00 Ds500 Ds500 The information in this document is essential for the safe operation and maintenance of Verderflex Ds500 Ds500 pumps This document must be read and understood thor...

Page 3: ...cifications 12 6 1 Pump Specifications 12 6 2 Materials 12 6 2 1 Product contact cartridge 12 6 2 2 Non product contact pump 12 6 3 Chemical Compatibility 12 6 4 Operating Conditions 12 6 4 1 Ambient...

Page 4: ...itor 22 10 3 5 Security settings 22 10 3 6 Pump information 22 10 3 7 I O settings Ds500 only 23 11 Inspection Maintenance and After Sales 24 11 1 Inspection 24 11 2 Maintenance 24 11 2 1 Recommended...

Page 5: ...is declaration refers may only be put into operation after it has been installed in the way prescribed by the manufacturer and as the case may be after the complete system of which this pump forms par...

Page 6: ...489 1 V2 1 1 ElectroMagnetic Compatibility EMC standard for radio equipment and services Part 1 Common technical requirements ETSI EN 301 489 17 V3 1 1 ElectroMagnetic Compatibility EMC standard for...

Page 7: ...w the instructions in this manual and any other applicable documents especially all safety instructions and warnings X Observe any additional rules and regulations referring to the system Qualified pe...

Page 8: ...ge Version 00 Verder Liquids B V Ds500 Ds500 Operating manual Original instructions en g Cross reference Information Waste Electronic and Electrical Equipment WEEE USB Table 3 Symbols used in this man...

Page 9: ...in good functional condition Only use the pump as intended be fully aware of safety and risk factors involved and the instructions in this manual Keep a copy of this manual and all other applicable do...

Page 10: ...kaging outer carton and foam can be recycled check local recycling guidelines and facilities 4 3 Lifting CAUTION Risk of damage to pump by incorrect lifting Figure 2 Lifting X Do not lift the pump by...

Page 11: ...in this document Such illustrations and descriptions are however for the sole purpose of identification and do not express or imply a warranty that the products are merchantable or fit for a particula...

Page 12: ...Detail Value Tube Verderprene Ports PP Polypropylene Connectors PP Seals EPDM Ethylene Propylene Diene Monomer Table 6 Materials product contact 6 2 2 Non product contact pump Detail Value Pump housi...

Page 13: ...ube 7 2 Labelling Figure 3 Rear label Item Description 1 Product designation certification 2 Serial number year of manufacture Table 9 Rear label details When requesting spares or assistance the model...

Page 14: ...the cartridge in position External control input M12 5 pin B coded socket Digital control Run stop external contact 4 20mA speed control input External control output M12 5 pin A coded socket Digital...

Page 15: ...ation This unit will operate from a mains voltage between 100 240V 50 60Hz AC and must be connected to a single phase mains electric supply 1 The pre fitted moulded plug must not be removed 2 The pump...

Page 16: ...External control pinout Colour refers to typical wire colour in readily available leads Please confirm these colours before connection as there is no guarantee all manufacturers will follow this conv...

Page 17: ...irst Time When the pump is first installed or after a factory reset the unit will boot and request the user to 1 Perform a screen calibration 2 Select a language The pump will use the following defaul...

Page 18: ...loading screen for the next time the unit is power cycled NOTE Touch calibration can be performed at any time by holding the Start button and power cycling the unit 10 1 2 Language select Select the c...

Page 19: ...ump head issue This is to prevent unintentional operation when remotely controlled Manual operation is still possible with a confirmation dialogue Flow calibration Fluid recovery Change control mode 1...

Page 20: ...ed volume will be delivered 3 Press the Start button the specified volume will be delivered and the following screen will be displayed Figure 21 Calibration delivery volume 4 Enter the actual delivere...

Page 21: ...d for wifi password entry 10 3 2 7 Unable to connect signal strength Under normal conditions no connection issues the screen will report the signal strength the greater the value the stronger the sign...

Page 22: ...The pump will not stop automatically when 0 is reached 10 3 4 4 Current Set the value of what is currently in the tank 10 3 5 Security settings This screen allows for a screen lock to be enabled disa...

Page 23: ...be deleted and the defaults will be restored Delete log Save log Next previous page 10 3 7 I O settings Ds500 only This screen provides the options for configuring the external control Input Output si...

Page 24: ...tervals Normal operating conditions are unchanged 2 For trouble free operation always check the following No leaks No unusual running noises or vibrations 11 2 Maintenance These pumps are generally ma...

Page 25: ...leaks and damage Before pump start up Daily visual inspection Scheduled intervals during operation X Check cartridge connections for any leaks X Clean up any spillage Check pump for unusual temperatur...

Page 26: ...p For returns please contact customer services verderflex com Verder Ltd are not liable for the cost of transportation All Ds500 cartridges are excluded Ensure that Pump has cooled down Cartridge remo...

Page 27: ...en 12 Troubleshooting 12 1 Pump Malfunctions If malfunctions occur which are not specified in the following table or cannot be traced back to the specified causes please consult the manufacturer Poss...

Page 28: ...ing backflow Reduce discharge pressure to within working parameters Increase external pipework diameter Excessive temperature of pumped medium Reduce temperature of medium Flow rate inaccurate Pump no...

Page 29: ...Error Power cycle the unit 12008 Motor Failure Power cycle the unit if problem persists contact Verder for technical support 12016 Motor Failure Power cycle the unit Remove the cartridge see 10 3 3 C...

Page 30: ...e due to surface contaminants Prior to disposal of the pump Collect and dispose of any leaking pumped liquid in accordance with local regulations Neutralise residues of pumped liquid in the pump Dispo...

Page 31: ...Table 4 Box contents 10 Table 5 Pump specifications 12 Table 6 Materials product contact 12 Table 7 Materials non product contact 12 Table 8 Operating conditions 12 Table 9 Rear label details 13 Tabl...

Page 32: ...20mA Daisy Chain Control Current IN OUT Pump Pump Output to PLC 1 4 PLC 0V Common Input 24V DC 2k2 Typ 1k2 Min 1 IN OUT Pump 5 Switch Control Run Stop 2 IN OUT Pump 5 Manual Pulse Dosing IN OUT Pump...

Page 33: ...sion is granted to use any Verder trademarks or trade names included in this document without the prior written agreement of Verder Liquids B V Tri clamp is a registered trademark of Alfa Laval Corpor...

Reviews: