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Maintenance

 

Verderflex Vantage 3000 C

 

2.0v-12.2013

 

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P a g e  

 

 

Table of contents

  

 

 

1  About the product  

1.1 

Key features 

 

 

2  Warranty 

3  Pump returns  

4  ‘EC’ Declaration 

5  Safety 

5.1 

Intended use  

5.2 

Prevention of obvious misuse 

 

6  Maintenance 

 

7  Pump head options and installation 

 

7.1 

Types of pump head 

7.2 

EZ head 

7.2.1  Key features 
7.2.2  Installing the tube 
7.2.3  Replacing the pump head 
7.2.4  Stacking pump head  

7.3 

S10 head 

7.3.1  Key features 
7.3.2  Installing the tube 

7.4 

R3i head 

7.4.1  Key features 
7.4.2  Installing the tube 
7.4.3  Changing rotor – R3i head 

 

8  Functions 

 

8.1 

Adjusting pump speed 

8.2 

Analogue interface  

8.3 

IP66 Remote speed control 

 

9  Remote Analogue/Digital Control 

 

9.1 

Types of remote control 

9.2 

Layout of back plate 

9.3 

External controls on different modules 

9.4 

Analogue connector 

9.5 

Foot/Hand switch control 

9.5.1  Connecting the foot switch 

9.6 

Analogue control 

9.6.1  Connecting analogue control systems 

9.7 

RS232 control 

9.7.1  Connector Layout 
9.7.2  Connector Description 
9.7.3  USB Driver installation and configuration 

 

 

10  Declaration of conformity according to EC Machine 

Directive  

 

 

 

Summary of Contents for Verderflex Vantage 3000 C R3i

Page 1: ...Peristaltic Cased Tube Pumps Operating Manual Verderflex Vantage 3000 C EZ S10 R3i Version 0v 12 2013 Print No 01 ...

Page 2: ...e information in this document is essential for the safe operation and servicing of Verderflex Vantage3000 pumps This document must be read and understood thoroughly prior to installation of unit electrical connection and commissioning Version 2 0v 12 2013 Print No 01 Verderflex Vantage3000 C EZ S10 R3i ...

Page 3: ...ling the tube 7 4 R3i head 7 4 1 Key features 7 4 2 Installing the tube 7 4 3 Changing rotor R3i head 8 Functions 8 1 Adjusting pump speed 8 2 Analogue interface 8 3 IP66 Remote speed control 9 Remote Analogue Digital Control 9 1 Types of remote control 9 2 Layout of back plate 9 3 External controls on different modules 9 4 Analogue connector 9 5 Foot Hand switch control 9 5 1 Connecting the foot ...

Page 4: ...x Vantage 3000 C 2 0v 12 2013 4 P a g e Symbol Meaning Symbol Meaning Start CW Counter clock wise Start CCW Clock wise Scroll up Caution Scroll down Set RPM Press Enter Press and hold down Maximum See Stop Table 1 Keypad Keys and symbols Keypad Keys and symbols ...

Page 5: ...evant Directives Standards and be carried out by a suitably competent person 5 Safety The manufacturer does not accept any liability for damage resulting from disregard of this documentation 5 1 Intended use Only use the pump to handle compatible fluids as recommended by the manufacturer Adhere to the operating limits Consult the manufacturer regarding any other use of the pump 5 2 Prevention of o...

Page 6: ...310 ml min 20 8 US GPH Pressures up to 2 Bar 29 PSI Typically used in frequent tube change applications 7 2 2 Installing the tube 1 Flip the lugs on both sides of the pump head to lift the top section 2 Once the head is lifted as shown in figure insert the tube over the rollers 3 Flip the lugs on both sides of the pump head to lock the top section down Adjust the tube clamp to hold the tube in pla...

Page 7: ...king pump head EZ head A pump head can be stacked over a similar stackable head as demonstrated in table 6 1 Attach the stackable head on to the backplate refer 7 2 3 2 Offer the pump head over the stackable head locating the drive shaft and pump shaft with pump head at approx 45 to vertical locating lugs in the housing 3 Push and twist unit location lever clicks into position 4 Remove by deperssi...

Page 8: ...ndling Flow rates up to 3 250 ml min 51 5 US GPH Pressures up to 2 Bar 29 PSI Typically used in Printing production Dispensing Industrial detergent applications 7 4 2 Installing the tube 1 Remove the clamp but leave the front cover in place 2 Run the pump at low speed and carefully feed tube through the inlet 3 When tube reach outlet use blunt end rod to guide the tube out 4 Fit tube clamp loosely...

Page 9: ...mory dose function 8 Functions 100 RPM 80 525ML MN 100 RPM 80 525ML MN 250 RPM 80 525ML MN 50 RPM 80 525ML MN 50 RPM 80 525ML MN Exit function x2 0 5 Sec x2 0 5 Sec Dosing period for previous dosing saved Repeat memory dose 100 RPM MD 525ML MN 100 RPM 80 525ML MN 100 RPM 80 525ML MN 100 RPM 80 525ML MN 100 RPM MD 525ML MN ...

Page 10: ...ump running GND 22 pump stopped GND Function Connection Clockwise Started CW Stopped CW Counter Clockwise Started CCW Stopped CCW IP 66 Remote speed control Speed control 0 10V d c Remote POT 4 20 mA 8 4 Analogue interface Fig 1 25 way D type connector Remote control lead 100 RPM 80 525ML MN 100 RPM LK 525ML MN Keypad locked 100 RPM 80 525ML MN 2 sec 2 sec All keys except for pumping and stop butt...

Page 11: ...0v 12 2013 11 P a g e Description Key combination Display 8 5 IP 66 Remote speed control 100 RPM 80 525ML MN SPEED CTRL INTERNAL SPEED CTRL EXT VOLT SPEED CTRL EXT CURR SPEED CTRL EXT POT 0 10V DC Remote potentiometer 4 20 mA RPM 80 ML MN ...

Page 12: ... Remote control Foot Hand switch Analogue control 0 10V D C Remote potentiometer 4 20 mA RS232 control 9 2 Layout of Back Plate Figure 2 Back plate Vantage 3000 C Figure 3 Back plate Vantage 3000 P 9 3 External controls on different models The control methods featured on each model are as listed below Model Analogue Digital Control RS232 Control Footswitch 0 10V d c 4 20mA 0 5V Vantage 3000 B Vant...

Page 13: ...INPUT 12 IN 4 20mA INPUT 13 IN 0 10 VOLTS INPUT 14 OUT RUNNING OUTPUT 5V 15 OUT STOPPED OUTPUT 5V 16 to 25 OUT 0 VOLTS internally connected to zero volts in the pump Table 10 Analogue Digital Connector Pins 9 5 Foot Hand switch control Foot switches can be used to remotely turn the pump on and off freeing the hands to perform other operations or providing ergonomic improvement at a workstation Fig...

Page 14: ...uards can properly be used in a particular application or work station 9 6 Analogue control Analogue control can be used to remotely control the pump speed 0 10V or 4 20mA can be generated by a suitable transducer or a process controller such as a PLC Potentiometer control utilizes the 5 volt source from pin 10 on the 25way D connector and pin 11 as a 0 5 volt input as shown in Table 10 Figure 6 C...

Page 15: ... control device to the Analogue port of the Vantage 3000 as shown in fig 3 Function Connection Clockwise Started CW Stopped CW Counter Clockwise Started CCW Stopped CCW IP 66 Remote speed control Speed control 0 10V d c Potentiometer 4 20mA Table 12 Pin connection for analogue control refer table 2 for pin description Iin ...

Page 16: ...gnation Verderflex Vantage 3000 C EZ Verderflex Vantage 3000 C S10 Verderflex Vantage 3000 C R3i EC directives Machine Directive 2006 42 EC Low voltage directive 2006 95 EC EMC directive 2004 108 EC Applicable harmonized norms EN ISO 12100 2010 Responsible for the documentation VERDER Ltd Unit 3 California Drive Castleford WF10 5QH UK Date 01 12 2013 Company stamp signature David Sampson Head of D...

Page 17: ...2 0v 12 2013 17 P a g e Verderflex Vantage 3000 C Appendix ...

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