VERDER VERDERAIR VA-E2H52 Operation Download | Manualshive

Page: 10 / 52

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Approvals

Approvals

Approvals

Approvals

Approvals

Approvals

✦ Pumps with motor code

X

are approved to:

II 2 G
Ex h d IIB T3 Gb

✚ Pumps with motor code

WG

are approved to:

II 2 G
Ex h IIB T3 Gb

★ Motors coded

F

are approved to:

Class I, Div 1, Group D, T3B
Class II, Div 1, Group F & G, T3B

Diaphragm materials coded

EO

,

TF

, or

TS

combined with check materials coded

FL

or

TF

comply with:

EC 1935/2004

All Models (except gearbox and compressor
code 1, or motor code

F

) are approved to:

Diaphragm materials coded

EO

or

TS

combined with check materials coded

FL

or

TF

comply with:

Class VI

All fluid contact materials are FDA-compliant
and meet the United States Code of Federal
Regulations (CFR)

10

859.0769

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Summary of Contents for VERDERAIR VA-E2H52

Page 1: ...ive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous classified classified classified locations locations locations unless unless unless otherwise otherwise otherwise stated stated stated See See See Approvals Approvals Approvals page page page for for for more more more information information information For For For professional professional professi...

Page 2: ...et Lines 16 Electrical Connections 17 Leak Sensor Wiring 18 Compressor Wiring 19 Operation 20 Initial Configuration AC with VFD 20 Sanitize the Pump Before First Use 20 Transfer Mode vs Low Pulsation Mode 20 Start and Adjust the Pump 20 Pressure Relief Procedure 21 Pump Shutdown 21 Maintenance 22 Maintenance Schedule 22 Lubrication 22 Tighten Connections 22 Flushing and Storage 22 Performance Char...

Page 3: ...FIRE FIRE AND AND AND EXPLOSION EXPLOSION EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent in work work work area area area can ignite or explode Solvent flowing through the equipment can cause static sparking To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic...

Page 4: ...ff all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipmen...

Page 5: ...cal Technical Technical Data Data Data in this and all other equipment instruction manuals Read fluid and solvent manufacturer s Safety Data Sheet SDS and recommendations TOXIC TOXIC TOXIC FLUID FLUID FLUID OR OR OR FUMES FUMES FUMES HAZARD HAZARD HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS to kno...

Page 6: ...TFT6ACFD21 STSPTFT6ACFD21 VA VA VA EH EH EH 50 50 50 S S S A A A ST ST ST SP SP SP TF TF TF T6 T6 T6 AC AC AC FD FD FD 21 21 21 Pump Model Pump Size Wetted Parts Center Section Seats Balls Diaphragms Connections Drive Options Certifications NOTE NOTE NOTE Some combinations are not possible Please check with your local supplier or the pump configurator on www verderair com Pump Pump Pump Pump Pump ...

Page 7: ... Gear Ratio AF AF AF Flameproof AC Induction Motor High Speed Gear Ratio AX AX AX ATEX AC Induction Motor High Speed Gear Ratio B1 B1 B1 Standard AC Induction Motor Medium Speed Gear Ratio with 120V Compressor B2 B2 B2 Standard AC Induction Motor Medium Speed Gear Ratio with 220V Compressor BC BC BC Standard AC Induction Motor Medium Speed Gear Ratio BF BF BF Flameproof AC Induction Motor Medium S...

Page 8: ... TF TF TS TS TS T5 T5 T5 AX AX AX SB SB SB 21 21 21 Pump Model Pump Size Wetted Parts Center Section Seats Checks Diaphragms Connections Drive Options Certifications NOTE NOTE NOTE Some combinations are not possible Please check with your local supplier or the pump configurator on www verderair com Pump Pump Pump Pump Pump Pump Size Size Size Wetted Wetted Wetted Parts Parts Parts Center Center Ce...

Page 9: ... Santo prene 2 Piece T8 T8 T8 Stainless Steel tri clamp 3 0 in AF AF AF Flameproof AC Induction Motor High Speed Gear Ratio VT VT VT FKM D1 D1 D1 Stainless Steel DIN 11851 100 mm AX AX AX ATEX AC Induction Motor High Speed Gear Ratio T1 T1 T1 Stainless Steel tri clamp 4 0 in B1 B1 B1 Standard AC Induction Motor Medium Speed Gear Ratio with 120V Compressor B2 B2 B2 Standard AC Induction Motor Mediu...

Page 10: ...roup D T3B Class II Div 1 Group F G T3B Diaphragm materials coded EO TF or TS combined with check materials coded FL or TF comply with EC 1935 2004 All Models except gearbox and compressor code 1 or motor code F are approved to Diaphragm materials coded EO or TS combined with check materials coded FL or TF comply with Class VI All fluid contact materials are FDA compliant and meet the United State...

Page 11: ...llapse of bubbles in the pumped liquid Frequent or excessive cavitation can cause serious damage including pitting and early wear of fluid chambers balls and seats It may result in reduced efficiency of the pump Cavitation damage and reduced efficiency both result in increased operating costs Cavitation depends on the vapor pressure of the pumped liquid the system suction pressure and the velocity...

Page 12: ...let port F Grounded flexible air supply line required not supplied D Mounting feet G Bleed type master air valve E Air inlet valve H Air regulator required not supplied P Ground Screw J Master air valve for accessories R Center Section Regulator K Flexible fluid suction line required not supplied L Fluid drain valve may be required for your pump installation not supplied M Fluid shutoff valve requ...

Page 13: ... inlet port A Power cord to VFD required not supplied C Fluid outlet port F Grounded flexible air supply line required not supplied D Mounting feet K Flexible fluid suction line required not supplied E Air inlet port L Fluid drain valve may be required for your pump installation not supplied P Pump Ground M Fluid shutoff valve required not supplied R Center section regulator N Flexible fluid outle...

Page 14: ...operation 2 VA EH VA EH VA EH pumps pumps pumps Secure the pump with screws through the mounting feet and through the mounting bracket or compressor box on the gear box See Dimensions page 35 for dimensions of mounting holes for your pump VA E2H VA E2H VA E2H pumps pumps pumps Ensure that the pump is securely mounted to the stand Secure the pump with screws through the mounting bracket Mount the p...

Page 15: ... ground the system as explained below Pump Pump Pump All pumps have a ground screw P Loosen the grounding screw Insert one end of a 4 mm2 12 AWG or thicker ground wire behind the ground screw and tighten the screw securely Connect the clamp end of the grounding wire to a true earth ground To order a ground wire and clamp order part number 819 0157 Motor Motor Motor Motors have a ground screw in th...

Page 16: ...s and use it to isolate them during cleaning and repair 4 Install a conductive flexible air hose F between the accessories and the pump air inlet Fluid Fluid Fluid Suction Suction Suction and and and Outlet Outlet Outlet Lines Lines Lines For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flexible material such as EPDM Buna N fluoroelastomer or silicone NOTE NOTE N...

Page 17: ...x 2 Install a strain relief in one of the ports at the bottom of the junction box 3 Connect the green ground wire to the ground screw 4 NOTE NOTE NOTE For specific wiring instructions see the instruction manual supplied with your drive 5 Close the motor electrical box Torque the bolts to 2 2 N m 20 in lb Wire Wire Wire Connections Connections Connections at at at the the the ATEX ATEX ATEX Motor M...

Page 18: ...d detection Thermostat is NC normally closed 7 Close the motor electrical box Torque the screws to 2 3 N m 20 in lb Leak Leak Leak Sensor Sensor Sensor Wiring Wiring Wiring Follow these instructions to wire the Leak Sensor to a VFD NOTE NOTE NOTE The leak sensor is designed to operate as a normally closed circuit 1 Turn off power to the VFD 2 Open the access cover on the VFD 3 For a Verder VFD per...

Page 19: ...Use only copper wire with an insulation rating of 75 C or higher 1 Remove the cover from the compressor s electrical box 2 Install wiring system with proper connections i e conduit fittings power cable cable grip to the compressor electrical box 3 Connect line power 120VAC or 240 VAC depending on your compressor to L1 and L2 N Connect supply ground to Torque terminals to 1 2 N m 10 in lb 4 Reinsta...

Page 20: ...lidate the system k factor See the Low Pulsation chart in Performance Charts page 23 Start Start Start and and and Adjust Adjust Adjust the the the Pump Pump Pump 1 Confirm that the pump is properly grounded See Ground The System page 15 2 Check and tighten all pump clamps and fluid connections before operating the equipment Replace worn or damaged parts as necessary 3 Connect a flexible fluid suc...

Page 21: ...you stop dispensing and before cleaning checking or servicing the equipment 1 Turn off the pump and disconnect power to the system 2 Close the master air valve J to shut off the air to the pump 3 Open the fluid drain valve L to relieve fluid pressure Have a container ready to catch the drainage 4 Close the pump air inlet port E on the pneumatic enclosure Pump Pump Pump Shutdown Shutdown Shutdown A...

Page 22: ...r damaged parts as necessary Flushing Flushing Flushing and and and Storage Storage Storage To avoid fire and explosion always ground equipment and waste container To avoid static sparking and injury from splashing always flush at the lowest possible pressure Flush before fluid can dry or freeze in the equipment at the end of the day before storing and before repairing equipment Flush at the lowes...

Page 23: ...ired NPSHr line shown on the chart High High High speed speed speed gear gear gear ratio ratio ratio VA VA VA EH50 EH50 EH50 pumps pumps pumps with with with option option option AC AC AC A1 A1 A1 A2 A2 A2 AX AX AX Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure bar bar bar MPa MPa MPa PSI PSI PSI 0 0 53 20 80 3...

Page 24: ...a MPa PSI PSI PSI 0 0 36 20 54 30 73 40 91 50 109 60 127 70 145 80 163 90 0 A B 379 100 0 7 0 07 10 1 4 0 14 20 2 1 0 21 30 2 8 0 28 40 3 4 0 34 50 4 1 0 41 60 4 8 0 48 70 5 5 0 55 80 6 2 0 62 90 6 9 0 69 100 76 20 151 40 227 60 303 80 1 52 5 3 05 10 4 57 15 6 10 20 7 62 25 9 14 30 10 67 35 Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm NPSHr NPSHr NPSHr Meters Meters Meters WC WC WC fee...

Page 25: ...PSI PSI PSI 0 0 0 22 20 33 30 45 40 56 50 67 60 78 70 89 80 100 90 A B 0 7 0 07 10 1 4 0 14 20 2 1 0 21 30 2 8 0 28 40 3 4 0 34 50 4 1 0 41 60 4 8 0 48 70 5 5 0 55 80 6 2 0 62 90 6 9 0 69 100 38 10 76 20 114 30 151 40 189 50 227 60 1 52 5 3 05 10 4 57 15 6 10 20 7 62 25 9 14 30 10 67 35 Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm NPSHr NPSHr NPSHr Meters Meters Meters WC WC WC feet fe...

Page 26: ...mps pumps with with with option option option AC AC AC A1 A1 A1 A2 A2 A2 AX AX AX Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure bar bar bar MPa MPa MPa PSI PSI PSI Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm 26 859 0769 ...

Page 27: ... pumps pumps with with with option option option BC BC BC B1 B1 B1 B2 B2 B2 BX BX BX Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure bar bar bar MPa MPa MPa PSI PSI PSI Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm 859 0769 27 ...

Page 28: ...ps pumps with with with option option option CC CC CC C1 C1 C1 C2 C2 C2 CX CX CX Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure bar bar bar MPa MPa MPa PSI PSI PSI Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm 28 859 0769 ...

Page 29: ...mps pumps with with with option option option AC AC AC A1 A1 A1 A2 A2 A2 AX AX AX Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure bar bar bar MPa MPa MPa PSI PSI PSI Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm 859 0769 29 ...

Page 30: ... pumps pumps with with with option option option BC BC BC B1 B1 B1 B2 B2 B2 BX BX BX Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure bar bar bar MPa MPa MPa PSI PSI PSI Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm 30 859 0769 ...

Page 31: ...ps pumps with with with option option option CC CC CC C1 C1 C1 C2 C2 C2 CX CX CX Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure bar bar bar MPa MPa MPa PSI PSI PSI Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm 859 0769 31 ...

Page 32: ... pumps pumps with with with option option option BC BC BC B1 B1 B1 B2 B2 B2 BX BX BX Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure bar bar bar MPa MPa MPa PSI PSI PSI Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm 32 859 0769 ...

Page 33: ...ps pumps with with with option option option CC CC CC C1 C1 C1 C2 C2 C2 CX CX CX Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure bar bar bar MPa MPa MPa PSI PSI PSI Fluid Fluid Fluid Flow Flow Flow lpm lpm lpm gpm gpm gpm 859 0769 33 ...

Page 34: ...alculate the NPSHa of your system use the following equation NPSHa NPSHa NPSHa H H Ha a a H H Hz z z H H Hf f f H H Hv v vp p p Where Where Where H H Ha a a is the absolute pressure on the surface of the liquid in the supply tank Typically this is atmospheric pressure for a vented supply tank e g 34 feet at sea level H H Hz z z is the vertical distance in feet between the surface of the liquid in ...

Page 35: ...Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions Dimensions for for for VA VA VA EH50 EH50 EH50 Pumps Pumps Pumps Stainless steel VA EH50 pump with compressor 859 0769 35 ...

Page 36: ...Dimensions Stainless steel VA EH50 pump without compressor 36 859 0769 ...

Page 37: ... 55 9 22 0 55 9 22 0 55 9 22 0 55 9 22 0 55 9 22 0 55 9 22 0 55 9 22 0 55 9 22 0 55 9 22 0 55 9 22 0 G G G 21 1 8 3 87 9 34 6 87 9 34 6 81 8 32 2 81 8 32 2 77 2 30 4 77 2 30 4 105 2 41 4 88 6 34 9 86 1 33 9 111 3 43 8 95 3 37 5 95 0 37 4 H H H 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 J J J 37 1 14 6 103 9 40 9 103 9 40 9 9...

Page 38: ...Dimensions Dimensions Dimensions Dimensions for for for VA VA VA E2H52 E2H52 E2H52 Pumps Pumps Pumps Stainless steel VA E2H52 pump without compressor 38 859 0769 ...

Page 39: ...9 93 7 36 9 93 7 36 9 93 7 36 9 93 7 36 9 93 7 36 9 C C C 97 0 38 2 97 0 38 2 97 0 38 2 97 0 38 2 97 0 38 2 97 0 38 2 D D D 76 0 29 8 73 7 29 0 72 6 28 6 76 2 30 0 76 2 30 0 76 2 30 0 E E E 25 4 10 0 25 4 10 0 25 4 10 0 25 4 10 0 25 4 10 0 25 4 10 0 F F F 48 8 19 2 48 8 19 2 48 8 19 2 48 8 19 2 48 8 19 2 48 8 19 2 G G G 104 1 41 0 98 0 38 6 94 0 37 0 121 4 47 8 104 9 41 3 102 4 40 3 H H H 24 4 9 6...

Page 40: ...Dimensions Dimensions Dimensions Dimensions for for for VA VA VA E2H53 E2H53 E2H53 Flapper Flapper Flapper Pumps Pumps Pumps VA E2H53 Pump without compressor 40 859 0769 ...

Page 41: ...9 40 1 101 9 40 1 101 9 40 1 101 9 40 1 101 9 40 1 C C C 106 4 41 9 106 4 41 9 106 4 41 9 106 4 41 9 106 4 41 9 106 4 41 9 D D D 76 0 29 8 73 7 29 0 72 6 28 6 78 2 30 8 76 2 30 0 76 2 30 0 E E E 17 8 7 0 17 8 7 0 17 8 7 0 17 8 7 0 17 8 7 0 17 8 7 0 F F F 52 1 20 5 52 1 20 5 52 1 20 5 52 1 20 5 52 1 20 5 52 1 20 5 G G G 104 1 41 0 98 0 38 6 94 0 37 0 121 4 47 8 104 9 41 3 102 4 40 3 H H H 26 2 10 3...

Page 42: ...Dimensions Dimensions Dimensions Dimensions for for for VA VA VA E2H54 E2H54 E2H54 Flapper Flapper Flapper Pumps Pumps Pumps VA E2H54 pump without compressor 42 859 0769 ...

Page 43: ... C2 C2 C2 BX BX BX CX CX CX A A A 99 1 39 0 99 1 39 0 99 1 39 0 99 1 39 0 B B B 109 2 43 0 109 2 43 0 109 2 43 0 109 2 43 0 C C C 115 3 45 4 115 3 45 4 115 3 45 4 115 3 45 4 D D D 73 7 29 0 72 6 28 6 76 2 30 0 76 2 30 0 E E E 10 2 4 0 10 2 4 0 10 2 4 0 10 2 4 0 F F F 58 7 23 1 58 7 23 1 58 7 23 1 58 7 23 1 G G G 98 0 38 6 94 0 37 0 104 9 41 3 102 4 40 3 H H H 29 5 11 6 29 5 11 6 29 5 11 6 29 5 11 ...

Page 44: ...mpable solids VA EH50 2 in balls 0 25 in 6 3 mm VA E2H52 2 in balls 0 5 in 12 7 mm VA E2H53 3 in flapper 2 5 in 62 5 mm VA E2H54 4 in flapper 3 8 in 96 5 mm Minimum ambient air temperature for operation and storage NOTE NOTE NOTE Exposure to extreme low temperatures may result in damage to plastic parts 32 F 0 C Fluid displacement per cycle free flow VA EH50 VA E2H52 0 6 gallons 2 3 liters VA E2H5...

Page 45: ...ge Load 13 0 A 230V 6 5 A 460V AC C1 AC Standard CE CC C2 Power 3 0 HP 2 2 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 26 77 Voltage 3 phase 230V 3 Phase 460V Maximum Amperage Load 7 68 A 230V 3 84 A 460V IE Rating IE3 AC ATEX AX Power 7 5 HP 5 5 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear...

Page 46: ...HP 5 5 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 11 88 Voltage 3 phase 230V 3 Phase 460V Maximum Amperage Load 20 0 A 230V 10 0 A 460V AC Explosionproof BF Power 5 0 HP 3 7 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 16 46 Voltage 3 phase 230V 3 Phase 460V Maximum Amperage Load 13 ...

Page 47: ...I Div 1 Group F G T3B II 2 G Ex ib IIC T3 Parameters Ui 24 V Ii 280 mA Pi 1 3 W Ci 2 4 pF Li 1 00 µH Noise Noise Noise Data Data Data Sound Power measured per ISO 9614 2 at 90 psi fluid pressure and 80 cpm 84 dBa at 60 psi fluid pressure and 160 cpm full flow 92 dBa Sound Pressure tested 3 28 ft 1 m from equipment at 90 psi fluid pressure and 80 cpm 74 dBa at 60 psi fluid pressure and 160 cpm full...

Page 48: ... 271 509 231 500 227 299 136 Aluminum 358 162 326 148 306 139 473 215 349 158 323 146 515 234 425 193 416 189 215 98 VA E2H52 Stainless Steel 440 200 408 185 388 176 555 252 431 195 405 184 597 271 507 230 498 226 297 135 Aluminum 365 166 333 151 313 142 480 218 356 161 330 150 522 237 432 196 423 192 222 101 VA E2H53 Stainless Steel 447 203 415 188 395 179 562 255 438 199 412 187 604 274 514 233 ...

Page 49: ...teel Steel Steel Pump Pump Pump Fluid Fluid Fluid Temperature Temperature Temperature Range Range Range Diaphragm Ball Seat Diaphragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius Polychloroprene check balls NW 0 to 180 F 18 to 82 C Santoprene check balls or diaphragm SP 40 to 180 F 40 to 82 C PTFE check balls or 2 piece PTFE EPDM...

Page 50: ...Notes Notes Notes Notes 50 859 0769 ...

Page 51: ... and shall not exceed the purchase price WARRANTY WARRANTY WARRANTY DISCLAIMER DISCLAIMER DISCLAIMER VERDER has made an effort to illustrate and describe the products in the enclosed brochure accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchantable or fit for a particular purpose or t...

Page 52: ...Italy Italy Verder Italia Via Maestri Del lavoro 5 02100 Vazia Rieti ITALY Tel 39 07 46 229064 e mail info verder it Korea Korea Korea Verder Korea 15 26 Beodeul ro 1362 Paltan myun Hwaseong si Gyeonggi do 18578 KOREA Tel 82 31 355 0316 e mail sales verder kr The The The Netherlands Netherlands Netherlands Verder BV Leningradweg 5 NL 9723 TP Groningen THE NETHERLANDS Tel 31 50 549 59 00 Fax 31 50 ...

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