VERDER CARBOLITE GERO E Series, Installation, Operation And Maintenance Instructions

Page: 46 / 60

9.0 Repairs and Replacements
9.4 Solid-state Relay Replacement
Disconnect the product from the power supply and remove the
appropriate cover as given above.
Make a note of the wire connections to the solid state relay and disconnect them.
Remove the solid state relay from the base panel or aluminium plate.
Replace and reconnect the solid state relay ensuring that the bottom of it has good
thermal contact with the base panel or aluminium plate.
Replace the access panel.
9.5 Thermocouple Replacement
For vertical models it may be necessary to dismount the furnace from its stand and
remove the terminal cover.
Disconnect the product from the power supply. Remove terminal cover to gain
access to the thermocouple connections. Make a note of the thermocouple
connections.
Thermocouple cable colour codings are:
thermocouple leg colour
positive (type N) pink
negative white
Disconnect the thermocouple from its terminal block.
Carefully withdraw the thermocouple from the product and remove any broken bits of
thermocouple.
Bend the new thermocouple carefully to match the shape of the original (working from
the terminal end). Should the length differ from that of the original this is usually not
important provided that the thermocouple tip is within a work tube diameter's distance
from the furnace centre.
Insert the new thermocouple into position, restoring any removed porcelain spacers and
ensuring correct polarity.
Re-assemble the furnace.
9.6 Element Replacement
Individual elements are not available for this model of product, if an element fails then a
complete element assembly is required. For details and fitting instructions contact
Carbolite Gero Service, see the back page of this manual for contact information.
46