VERDER 810.0092, Instructions-Parts List Manual

Page: 14 / 34

14 819.4334
Service
Repairing the Air Valve
Tools Required
D
Torque wrench
D
Torx (T20) screwdriver or 7 mm socket wrench
D
Needle-nose pliers
D
O-ring pick
D
Lithium base grease
NOTE: Air Valve Repair Kits 819.4274 (aluminum center
housing models) and 819.0249 (sst center housing
models) are available. Refer to page 23. Parts in-
cluded in the kit are marked with a symbol, for exam-
ple (4
{H
). Use all the parts in the kit for the best re-
sults.
Disassembly
Warning
To reduce the risk of serious injury whenever you are
instructed to relieve pressure, always follow the Pressure
Relief Procedure on page 9.
1. Relieve the pressure.
2. With a Torx (T20) screwdriver or 7 mm socket wrench,
remove the six screws (3), air valve cover (2), and gas-
ket (4). See Fig. 6.
3. Move the valve carriage (5) to the center position and
pull it out of the cavity. Remove the valve block (7) and
o-ring (6) from the carriage. Using a needle-nose pliers,
pull the pilot block (18) straight up and out of the cavity.
See Fig. 7.
4. Pull the two actuator pistons (11) out of the bear-
ings (12). Remove the u-cup packings (10
{H
) from the
pistons. Pull the pilot pins (16) out of the bearings (15).
Remove the o-rings (17
{H
) from the pilot pins. See Fig.
8.
5. Inspect the valve plate (8
H
) in place. If damaged, use a
Torx (T20) screwdriver or 7 mm socket wrench to re-
move the three screws (3). Remove the valve plate (8
H
)
and, on aluminum center housing models, remove the
seal (9
{
). See Fig. 9.
6. Inspect the bearings (12, 15) in place. See Fig. 8. The
bearings are tapered and, if damaged, must be removed
from the outside. This requires disassembly of the fluid
section. See page 20.
7. Clean all parts and inspect for wear or damage. Replace
as needed. Reassemble as explained on page 15.
Torque to 50–60 in–lb (5.6–6.8 N
S
m)
Fig. 6
3
2
4
†
H
2
2
03268B
03269B
18
{H
5
Fig. 7
1
2
See Detail at right.
Grease.
3
Grease lower face.
1
{H
7
{H
6
5
2
3
3
11