Venturo HT55KX-25 VLC Installation & Owner'S Manual Download Page 3

Page: 3 / 60

SECTION

DATE

SUPERSEDES

TITLE

HT55-25' (HVBABA-V*A0)

02-11-21B

05-17-19A

TABLE OF CONTENTS

23850

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

SECTION 100

DESCRIPTION & SPECIFICATIONS

23851

INSTALLATION DIMENSIONS

23852

MOUNTING PLATE DIMENSIONS

23853

MAXIMUM LOAD CAPACITY CHART

SECTION 150

SAFETY

15394

VEHICLE & CRANE ELECTRICAL HAZARD INFORMATION

920612

SAFETY & HAZARDS, GENERAL

19217

WINCH SAFETY WARNINGS

22181A

SAFETY DECALS DRAWING & LIST

22181B

SAFETY DECALS DRAWING & LIST

22181C

SAFETY DECALS DRAWING & LIST

22181D

SAFETY DECALS DRAWING & LIST

23854

DECALS; BOOM CAPACITY

23748

DECALS; VENTURO LOGIC CONTROLS (VLC)

SECTION 200

INSTALLATION

23855

CRANE INSTALLATION, PG. 1

23752

CRANE INSTALLATION PG. 2

23753

CRANE OPERATION & MAINTENANCE INSTRUCTIONS (PAGE 1 OF 3)

23754

CRANE OPERATION & MAINTENANCE INSTRUCTIONS (PAGE 2 OF 3)

23755

CRANE OPERATION & MAINTENANCE INSTRUCTIONS (PAGE 3 OF 3)

22168

SAFETY SHUTOFF INSTRUCTIONS

20051

ROTATION STOP LOCATION

20906-55B

STABILITY PROCEDURE

20907

STABILITY CHART

22825

22785 HYDRAULIC TANK DIMENSIONS

22883

HYDRAULIC COMPONENT INSTALLATION

23015

CONNECTIONS GUIDE (PAGE 1 OF 2)

23014

CONNECTIONS GUIDE (PAGE 2 OF 2)

22913

CONNECTIONS GUIDE (PAGE 3 OF 3)

22245

WIRE ROPE INSTALLATION

SECTION 300

MAINTENANCE & SERVICE

23203

MAINTENACE OVERVIEW INFORMATION

23231

WIRE ROPE & HOOK SPECIFICATIONS

SECTION 400

REPLACEMENT PARTS

23856

REPLACEMENT PARTS DRAWING; MECHANISM

23857

REPLACEMENT PARTS LIST; MECHANISM

23858

REPLACEMENT FASTENER DRAWING; MECHANISM

23859

REPLACEMENT FASTENER LIST; MECHANISM

23860

REPLACEMENT PARTS DRAWING; 23107 BOOM

23861

REPLACEMENT PARTS LIST; 23107 BOOM

23862

REPLACEMENT FASTENER DRAWING; 23107 BOOM

23863

REPLACEMENT FASTENER LIST; 23107 BOOM

28239

A2B STOWAGE CUT-OUT

22876

REPLACEMENT PARTS DIAGRAM; 22830 WINCH

23864

REPLACEMENT PARTS DRAWING; HYDRAULIC COMPONENTS

23865

REPLACEMENT PARTS LIST; HYDRAULIC COMPONENTS

22940

REPLACEMENT PARTS DIAGRAM; 22736H HYDRAULIC VALVE MANIFOLD

28188

WORK LIGHT INSTALLATION INSTRUCTIONS; COMPACT A2B MOUNT

23866

WIRING DIAGRAM, PG. 1

23867

WIRING DIAGRAM, PG. 2

23868

HYDRAULIC SYSTEM DIAGRAM

22615

ENGINE START/STOP/THROTTLE CONTROLS

23765

DECAL PLACEMENT

23224

RESERVOIR KITS; REPLACEMENT PARTS DRAWING & LISTS

23869

23738-** FIELD SERVICE LABEL KIT

TABLE OF CONTENTS

HT55KX-25' VLC CRANE (HVBABA-V*A0), OWNER'S MANUAL

Summary of Contents for HT55KX-25 VLC

Page 1: ...INSTALLATION OWNERS MANUAL HT55KX 25 VLC HVBABA V A0...

Page 2: ......

Page 3: ...COMPONENT INSTALLATION 23015 CONNECTIONS GUIDE PAGE 1 OF 2 23014 CONNECTIONS GUIDE PAGE 2 OF 2 22913 CONNECTIONS GUIDE PAGE 3 OF 3 22245 WIRE ROPE INSTALLATION SECTION 300 MAINTENANCE SERVICE 23203 MA...

Page 4: ...SECTION 100 DESCRIPTION SPECIFICATIONS 7607100A...

Page 5: ...N BOOM ANGLE AND CAPACITY INDICATOR ON BOTH SIDES OF BOOM 3 8 DIAMETER WIRE ROPE 100 FT LONG WARNING These products are not passenger lifts They are not designed or intended to be used to lift support...

Page 6: ...TNG DIMENSIONS HT55KX SERIES CRANES 03 19 19 DATE SECTION SUPERSEDES TITLE BASE MOUNTING DIMENSIONS HT55 SERIES 23852 16 6 1 16 15 121 4 33 4 1 16 15 121 4 33 4 1 14 81 2 1 1 16 8 PLCS REFERENCE DWG 2...

Page 7: ...20 21 22 23 24 25 26 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 8500 8500 7250 4750 2950 2100 5400 3350 2350 8500 5700 4150 VERTICAL HEIGHT FT HORIZONTAL REACH FT WEIGHT OF LOAD HA...

Page 8: ...SECTION 150 SAFETY 8604150...

Page 9: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Page 10: ...S CRANE UNLESS 1 YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE AND 2 YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER S MANUALS YOUR EMPLOYER S WO...

Page 11: ...O VENTURO INDUSTRIES LLC CINCINNATI OHIO WINCH SAFETY WARNINGS DANGER WARNING DO NOT DISENGAGE WINCH UNDER LOAD Winches are not to be used to lift support or otherwise transport personnel DANGER THE L...

Page 12: ...ousing PART NO 22768 1 LEFT 2 RIGHT DECAL MANUAL OVERRIDE PROPORTIONAL FUNCTION To inform the operator of manual overide locations QUANTITY 1 PLACEMENT Inside of rear cover UNPLUG REMOTE CONTROL PENDA...

Page 13: ...1 PLACEMENT Inside rear cover OVERRIDE NORMAL PROPORTIONAL VALVE ROTATE STEM KEEP VALVE IN NORMAL POSITION OVERRIDE POSITION IS INTENDED FOR EMERGENCY USE ONLY WARNING 19315 2 Rev B 19315 1 Rev B WARN...

Page 14: ...CRANE FOR OPERATING LOAD LIMITATIONS 4 DO NOT OPERATE WALK OR STAND BENEATH BOOM OR A SUSPENDED LOAD 5 UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE NOT IN USE 6 FOR TRAVEL BOOM MUST...

Page 15: ...ifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THIS A...

Page 16: ...400 3350 2350 5000 3100 2150 4900 3050 2150 BOOM A N G L E S P A C E I N T E N T I O N A L L Y L E F T B L A N K 0 15 30 4 5 6 0 7 5 16 FT 10 FT 20 FT B O O M ANGLE NOTE 22352 1 HT50KX 10 20 USE LOAD...

Page 17: ...ATI OHIO S P A C E I N T E N T I O N A L L Y L E F T B L A N K S P A C E I N T E N T I O N A L L Y L E F T B L A N K PART NO 23742 DECAL VLC 2 94 x 6 00 FUNCTION To show that the crane is equipped wit...

Page 18: ...SECTION 200 INSTALLATION 7607200A...

Page 19: ...by rotating one way or the other HYDRAULIC CONNECTIONS The crane is furnished with a pressure return and a case drain hoses that come down through the center of the housing The pressure and return hos...

Page 20: ...highest anti wear characteristics and treated to inhibit rust and oxidation HYDRAULIC HOSES LINES The minimum sizes for lines and hoses are as follows RESERVOIR The PTO reservoir should have a capaci...

Page 21: ...oads is required use the load block to rig the crane for two part line operation CONTROLS This crane is operated by a radio controlled pendant The pendant should be unplugged and stored in a compartme...

Page 22: ...ssure transducer and translates the results to one of the following actions TWO BLOCK SENSING SYSTEM This crane is equipped with an anti two block device that is mounted at the tip of the boom If the...

Page 23: ...l 5 Power down the control pendant and store in a body compartment or the cab MAINTENANCE The crane requires only periodic lubrication As a standard procedure this can be done at the time the vehicle...

Page 24: ...and associated manual override reside on the same side of the valve bank both push MANUAL OVERRIDE SYSTEM Should an electrical failure occur your Venturo crane can be operated manually The manual over...

Page 25: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 ROTATION STOP LOCATION 05 20 20E DATE SECTION SUPERSEDES TITLE 20051 02 21 14D TOP TOP CURBSIDE STREETSIDE...

Page 26: ...bs includes load block weight of 51 lbs to a maximum of 2900 lbs 6 Place the VLC system into Stability Mode ref VLC Manual INST 30000 page 30005 7 Position the boom level and fully retracted 8 Referri...

Page 27: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Page 28: ...YD TANK DIMENSION HTD CHART 22786 25 GAL 22999 40 GAL A 3 3 B 3 3 C 4 4 D 4 5 5 E 8 11 J 5 6 K 30 30 L 5 6 M 4 5 5 P 40 42 Q 2 2 R 2 2 S 5 5 X 18 20 MEASUREMENTS EXCLUDE MOUNTING APARATUSES MOUNTING D...

Page 29: ...URE GAUGE 25 GAL RESERVOIR HT40 50KX 40 GAL RESERVOIR HT66KX HYDRAULIC STABILIZERS HYDRAULIC PUMP SAE B 2 BOLT DIRECT MOUNTING RETURN HOSE 3 4 X 3000 PSI MIN 100R16 PROP PRESSURE HOSE 5 8 X 3000 PSI M...

Page 30: ...SELECTOR VALVE CRANE STABILIZER CASE DRAIN HOSE SUCTION HOSE RETURN HOSE SYSTEM PRESSURE GAUGE RETURN T CRANE STABILIZER VALVE HYDRAULIC SWIVELS HYDRAULIC CIRCUIT CONNECTION GUIDE SINGLE PUMP NO COMP...

Page 31: ...URE HOSE R P STABILIZER VALVE R P HYDRAULIC SWIVELS R P SYSTEM PRESSURE GAUGE CASE DRAIN HOSE RETURN HOSE STABILIZER RETURN T CRANE STABILIZER PTO UNIT SUCTION HOSE COMPRESSOR CASE DRAIN HOSE RETURN F...

Page 32: ...E BASE 12 VOLT PWR SUPPLY NOTE NO HOSES ARE PROVIDED BELOW THE TWO HYD SWIVELS STABILIZER VALVE SELECTOR VALVE INCLUDED WITH STABILIZER PACKAGE PRESSURE PATH TO CRANE SHOWN SYSTEM PRESSURE GAUGE INCLU...

Page 33: ...CAGE ASSEMBLY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN I...

Page 34: ...SECTION 300 MAINTENANCE SERVICE 7607300A...

Page 35: ...lic leaks Inspect electrical connections for any looseness or corrosion Inspect bolts and verify all are tight paying particular attention to winch rotation system and mounting base bolts Inspect all...

Page 36: ...ATIONS HT40 50KX 05 09 16D DATE SECTION SUPERSEDES TITLE 02 21 14C 23231 LOAD BLOCK ASSEMBLY WIRE ROPE 3 8 DIA 100 LONG GAC 7X19 XIP RHRL IWRC SB 14 400 LBS D C AA LOAD BLOCK HOOK RATING 5 TONNE 11 02...

Page 37: ...SECTION 400 PARTS 7607400A...

Page 38: ...LACEMENT PARTS DRWNG MECHANISM HT55KX VLC SERIES 03 18 21A DATE SECTION SUPERSEDES TITLE 23856 03 19 19 A A B B 1 2 3 4 5 7 9 10 11 12 13 A1 A1 23 24 REFERENCE 23857 FOR REPLACEMENT PARTS LIST 29 33 3...

Page 39: ...DER OUTBOARD 14 27320 ANT 1 ANTENNA 15 23720 VCM 1 VALVE CONTROL MODULE 16 22481 1 SOCKET CASE W HOOD 16 PIN 17 22482 1 SOCKET 16 PIN FEMALE INSERT 18 22715 2 1 SIDE COVER WITH SOCKET HOLE 19 22739 1...

Page 40: ...X VLC SERIES 03 18 21A DATE SECTION SUPERSEDES TITLE 23858 03 19 19 REFERENCE 23859 FOR REPLACEMENT FASTENERS LIST A B C D E A B D E C 1 2 6 5 3 11 7 8 9 15 12 17 16 14 13 12 17 16 20 19 18 23 22 21 2...

Page 41: ...22 LWSH 038 2 LOCK WASHER 3 8 GR 5 ZINC VALVE MANIFOLD 23 FWSH 038 2 FLAT WASHER 3 8 GR 5 ZINC VALVE MANIFOLD 24 SRNG 175 1 SNAP RING 1 3 4 MAIN BOOM PIVOT PIN 25 HHCS03816100 8 HHCS 3 8 16 X 1 GR 5 Z...

Page 42: ...ING 23107 BOOM HT55KX 25 VLC SERIES 02 22 21C DATE SECTION SUPERSEDES TITLE 23860 01 05 21B REFERENCE 23861 FOR REPLACEMENT PARTS LIST 4 2 1 3 5 6 7 8 42 A C B D E 9 10 11 12 13 14 A B D 17 16 18 19 1...

Page 43: ...THRUST PIN REAR EXTENSION CYLINDER 17 22255 2 THRUST PIN FRONT EXTENSION CYLINDER 18 13459 2 2 ARROW 19 22490 2 SPACER BOOM ARROW 20 21935 1 WELDED ASS Y WIRE ROPE GUIDE 21 21560 1 ROLLER UHMW WIRE RO...

Page 44: ...S DRWNG 23107 BOOM HT55KX 25 VLC SERIES 02 22 21A DATE SECTION SUPERSEDES TITLE 23862 03 20 19 REFERENCE 23863 FOR REPLACEMENT PARTS LIST E A D B C B A C D 3 2 1 6 4 5 7 8 17 10 11 12 13 14 15 16 9 32...

Page 45: ...IDE 17 SHCS03118063S 2 SHCS 5 16 18 X 5 8 LG S S CORD REEL 18 28362 1 ASSY CAM HHCS CA2B CUT OUT COMPACT A2B ASS Y 19 27467 4 SHCS 1 2 13 X 3 4 BLACK NYLON COMPACT A2B ASS Y 20 LWSH 06 2 LOCK WASHER 0...

Page 46: ...4 Thread the wire rope through the load block in a two line configuration the wire rope end eyelet is pinned in the standard position on the tertiary boom tip 5 Actuate the Winch Up function until th...

Page 47: ...TS DRAWING HT55KX VLC 04 05 21C DATE SECTION SUPERSEDES TITLE 22876 02 21 14B VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 22830 WINCH REPLACEMENT PARTS DRAWING WINCH SEALS PACKAGE 23848 23876 HYDRAUL...

Page 48: ...LIST HOSE ROUTINGS ARE FOR REFERENCE ONLY R L R R B D B O B I B U RR BI RL WU WD BO BU BD BO B I R E T O P V I E W T O P V I E W P R E S S U R E R E T U R N P R E S S U R E R E T U R N P R E S S U R E...

Page 49: ...FOLD 14 27592 2 HOSE ASS Y BOOM IN BOOM OUT MANIFOLD TO EXTENSION CYLINDER 15 20893 2 COUNTER BALANCE VALVE ELEVATION EXTENSION CYLINDERS 16 23720 PTD 2 PRESSURE TRANSDUCER ELEV CYL PORT 28052 28053 1...

Page 50: ...E 22940 02 21 14E 22736 SERIES VALVE MANIFOLD REPLACEMENT PARTS 22595 MAIN RELIEF VALVE 22967 HT40 50 22736H 22595 HT66 22736H 1 WINCH RELIEF VALVE 22312 2 25 PRIORITY FLOW VALVE BOOM EXTENSION 22312...

Page 51: ...DOWN ON HORN TOGGLE WORK LIGHT RELAY 22739 A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 GND 22254 BLK300FG TO TERMINAL STRIP GND 22254 BLK300FG TO TERMINAL STRIP VLC SYSTEM INPUT WIRE TO...

Page 52: ...N BOOM IN BOOM UP WINCH UP BOOM OUT BOOM DOWN 12v TERMINAL BLK F M M F 22683 1 CORD REEL ASSY 20356 GND TERMINAL BLK OPTIONAL WORK LIGHT CIRCUIT KIT P N 27484 27483 WORK LIGHT 30 PIN PLUG 17 ROTATION...

Page 53: ...TWO BLOCK SWITCH N C A2B CORD REEL CIRCUIT GND TERMINAL BLK NOT USED FLASHING 30 PIN PLUG 19 GREEN LED 14 PIN PLUG AMBER LED 14 PIN PLUG RED LED TRI COLOR LED WARNING LIGHT CIRCUIT Ref P N 23730 HARN...

Page 54: ...A T P B A SVD3 SVD4 PVI PROPORTIONAL CONTROL VALVE SIMPLIFIED REP RV1 INLET RELIEF VALVE 3000 PSI RV2 WINCH RELIEF VALVE FR1 PRIORITY FLOW REGULATOR 2 25 GPM FR2 PRIORITY FLOW REGULATOR 4 00 GPM FR3...

Page 55: ...ESS 12 3 SJO 3 5 6 PHCS 1024075 10 24 X 3 4 PHIL PAN HD BOLT LWSH 10 HNUT 1024 10 NUT FWSH 025 10 WASHER GREEN 16 GAGE ELECTRICAL WIRE 15 FEET LONG BLACK 16 GAGE ELECTRICAL WIRE 6 INCHES LONG BLACK 16...

Page 56: ...VALVE OVERRIDE 19315 2 VENTURO MEDIUM 17389 OIL 14473 1 KNOW YOUR SIGNALS 22499 GREASE 14473 2 GREASE 14473 2 DANGER UNLAWFUL TO OPERATE 15401 DANGER NOT A PASSENGER LIFT 15391 DANGER ELECTRICAL HAZAR...

Page 57: ...ART 2 1 HYDRAULIC TANK SEE TANK CHART 8 22787 SIGHT GLASS FILLER BREATHER CAP ASSEMBLY 22789 9 10 19298 FILTER ASSY RETURN 1 1 1 1 1 1 1 1 DESCRIPTION FRONT 1 1 QTY ITEM 19296 PTO CONFIGURATION CHART...

Page 58: ...6 DECAL VENTURO LOGO LARGE 1 1 1 17389 DECAL VENTURO LOGO MEDIUM 2 2 2 23767 DECAL MODEL NAME HT55KX 2 2 2 23742 DECAL VLC MODEL SERIES 1 23743 DECAL BOOM CAPACITY 10 16 20 RIGHT 1 23744 DECAL BOOM CA...

Page 59: ......

Page 60: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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