Venturo ET36KXX Owner'S Manual Download Page 1

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OWNER’S MANUAL

INST-24413

EQBAAB-*0*0

Pages 1 - 60

PARTS &
INSTALLATION MANUAL

ET36KX(X)(P)

Included in this manual:

ET36KXX



6,000 lbs Electric Telescopic Service Crane



–

20 ft Powered, Dual-Stage, Boom Extension

ET36KXXP



6,000 lbs Electric Telescopic Service Crane



–

20 ft Powered, Dual-Stage, Boom Extension



Proportional Controls

VENCO VENTURO INDUSTRIES LLC

12110 BEST PLACE | CINCINNATI, OHIO 45241

800-226-2238

This manual also available online at www.venturo.com.

Summary of Contents for ET36KXX

Page 1: ...tric Telescopic Service Crane 10 16 20 ft Powered Dual Stage Boom Extension ET36KXXP 6 000 lbs Electric Telescopic Service Crane 10 16 20 ft Powered Dual Stage Boom Extension Proportional Controls VEN...

Page 2: ...S DWG 28301 BOOM DUAL STAGE 24403 REPLACEMENT PARTS LIST 28301 BOOM DUAL STAGE 24404 REPLACEMENT HARDWARE DWG 28301 BOOM DUAL STAGE 24405 REPLACEMENT HARDWARE LIST 28301 BOOM DUAL STAGE 28329 A2B STOW...

Page 3: ...TFDUJPO 100 DESCRIPTION SPECIFICATIONS 7607100B...

Page 4: ...TENSION RETRACTION 0 FTSTROKE 25 CONTINUOUSPOWERROTATION REMOTECONTROLPENDANT 14 ft Straight Cord with Four Environmentally Sealed Toggle Switches Protected by a Guard MASTERDISCONNECTSWITCH OUTRIGGER...

Page 5: ...er all functions Winch Down can be operated with any other single function Hydraulic functions Rotation Right Rotation Left Boom Up Boom Down Boom Out and Boom In are designed to function one at a tim...

Page 6: ...4 21 5 5 8 5 16 DIA WIRE ROPE 80 FT LONG LOAD BLOCK WITH SAFETY HOOK WARNING THESE PRODUCTS ARE NOT PASSENGER LIFTS THEY ARE NOT DESIGNED OR INTENDED TO BE USED TO LIFT SUPPORT OR OTHERWISE TRANSPORT...

Page 7: ......

Page 8: ...NG DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LESS THAN 3000 LBS 2 PART LINE FOR LOADS OF 3000 LBS AND GREATER WEIGHT OF LOAD BLOC...

Page 9: ...TFDUJPO 150 SAFETY 8604150...

Page 10: ...AZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVIC...

Page 11: ...AD 3 ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS COMPLETED BOTTOMED 4 ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY...

Page 12: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Page 13: ...AIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PRO TECTION FROM CONTACT...

Page 14: ...s lifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THI...

Page 15: ...L PROPORTIONAL DECAL FUNCTION To show the crane has proportional feature QUANTITY 2 PLACEMENT One on each side of boom USE LOAD BLOCK FOR LOADS OVER 3000 LBS 3600 2250 1800 2325 1850 2075 5 1 0 0 3 1...

Page 16: ...e manual override ports QUANTITY 1 each PLACEMENT Left side of housing PART NO 23188 DECAL MANUAL OVERRIDE DECAL FUNCTION To show the manual override ports QUANTITY 1 each PLACEMENT Right side of hous...

Page 17: ...L PROPORTIONAL DECAL FUNCTION To show the crane has proportional feature QUANTITY 2 PLACEMENT One on each side of boom USE LOAD BLOCK FOR LOADS OVER 3000 LBS 3600 2250 1800 2325 1850 2075 5 1 0 0 3 1...

Page 18: ...TFDUJPO 200 JOTUBMMBUJPO 7607200B...

Page 19: ...MPB ET6KR ET6K ET8K ET10K ET12K ET8KX ET10KX ET12KX ET12KXP ET18K X ET25K X ET30KX ET36KX TOTAL LENGTH OF CABLE FT 0 20 21 25 26 30 31 40 41 50 51 60 61 70 71 80 4 4 2 2 1 0 0 00 2 2 1 0 00 NOT RECOMM...

Page 20: ...IREMENTS 160 MINUTES RESERVE CAPACITY 102 PLATES 105 AMP HR 12 VOLT AUXILIARY BATTERY REQUIREMENTS SEE MINIMUM WIRE GAUGE AND BATTERY SIZE NOTE OPERATING WITH THE VEHICLE BATTERY ONLY IS PERMISSIBLE B...

Page 21: ...Weight weighing a minimum of 2118 lbs includes load block weight of 34 lbs to a maximum of 2200 lbs 6 Position the boom level and fully retracted 7 Referring to the Stability Chart drawing 20907 rotat...

Page 22: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Page 23: ...LY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1...

Page 24: ...TFDUJPO 300 NBJOUFOBODF TFSWJDF 7607300B...

Page 25: ...ire Rope and Hook D C Check Torque of bolts 09 03 19 LUBRICATION MAINTENANCE CHART Use Dextron III ATF or ISO Grade AW 46 for Ambient Temperatures Use ISO Grade 68 or Equivalent for Ambient Temperatur...

Page 26: ...AL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST UP STOP RELIEF VALVE WILL...

Page 27: ...NS ET36KX 05 09 16A DATE SECTION SUPERSEDES TITLE 08 18 11 23229 LOAD BLOCK ASSEMBLY WIRE ROPE 5 16 DIA 80 LONG HIGH STRENGTH GAC 7X19 XXIP RHRL IWRC SB 9800 LBS D C AA LOAD BLOCK HOOK RATING 3 TONNE...

Page 28: ...RIGHT DOWN DOWN LEFT WINCH E ROTATION P O C W E R Y M E R G E N HORN S T O P 21991 RR MANUAL OVERRIDE BU 23188 BO ALWAYS BE SURE TO CHECK HYDRAULIC OIL LEVEL BEFORE PROCEEDING IT IS RECOMMENDED TO RE...

Page 29: ...GHT DOWN IN DOWN LEFT BOOM WINCH BOOM ROTATE HORN S T N E P O Y C G R E M E PO T S Y C N E G R E M E BATT POWER 22158 23188 OVERRIDE NORMAL PROPORTIONAL VALVE ROTATE STEM KEEP VALVE IN NORMAL POSITION...

Page 30: ...TFDUJPO 400 QBSUT 7607400B...

Page 31: ...IO C400 RPLCMT PARTS DWG MECH ET25 30 36KX P SERIES 08 24 20B DATE SECTION SUPERSEDES TITLE 01 07 20A 24392 A B C A B C 1 2 3 4 5 6 7 8 9 12 10 13 15 14 16 17 18 19 2 21 22 23 25 26 27 28 29 30 31 32...

Page 32: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMT PARTS LIST MECH ET36KX P SERIES CRANES 08 24 20B DATE SECTION SUPERSEDES TITLE 01 07 20A 24395 REPLACEMENT PARTS LIST ET36KX P MECH...

Page 33: ...INNATI OHIO C400 RPLCMT HW DWG MECH ET25 30 36KX P SERIES 08 27 19 DATE SECTION SUPERSEDES TITLE 24396 A B C A B C 2 1 4 3 6 5 9 8 10 11 15 12 13 14 16 17 18 21 19 20 6 1 7 18 16 17 8 25 7 22 24 23 25...

Page 34: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST MECH ET25 30 36KX P SERIES 09 03 19 DATE SECTION SUPERSEDES TITLE 24397 REPLACEMENT H W LIST ET25 30 36KX P MECH...

Page 35: ...NNATI OHIO C400 REPLACEMENT PARTS DWG 28301 BOOM ET25 30 36KX SERIES CRANES 02 08 21B DATE SECTION SUPERSEDES TITLE 24402 01 08 20A A B C D D C A 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 30...

Page 36: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMT PART LIST 28301 ET25 30 36KX SERIES 02 08 21B DATE SECTION SUPERSEDES TITLE 01 08 20A 24403 REPLACEMENT PARTS LIST 28301 BOOM...

Page 37: ...C CINCINNATI OHIO C400 RPLCMNT HARDWARE DWG 28301 BOOM ET25 30 36KX 02 08 21B DATE SECTION SUPERSEDES TITLE 24404 01 08 20A A C D D C A 1 2 5 6 8 7 4 20 4 20 21 22 24 17 18 23 B 20 25 26 27 B 17 18 13...

Page 38: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST 28301 BOOM ET25 30 36KX SERIES CRANES 02 08 21B DATE SECTION SUPERSEDES TITLE 01 08 20A 24405 REPLACEMENT HARDWARE LIST 28301 BOOM...

Page 39: ...lock on the open stowage hook under the primary boom 4 Thread the wire rope through the load block in a two line configuration the wire rope end eyelet is pinned in the standard position on the tertia...

Page 40: ...OLLOW THE LIVE LOAD WORK LIGHT TOGGLE 22476 FROM INSIDE A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 21258 F M F M F M 22254 RED200AB TO CIRCUIT BREAKER 1 2 3 N C COM N O 22254 BLK280AO PI...

Page 41: ...ET25 30 36KX P 01 07 20 DATE SECTION SUPERSEDES TITLE 28302 23154 4 ELECTRICAL COMPONENT ASSEMBLY 17600 MAIN CONTACTOR 16011 VOLTAGE STABILIZER 22739 RELAY 21157 WINCH CONTACTOR 23826 HINGE 19187 04...

Page 42: ...ECTRICAL COMPONENTS PANEL 12 11 20A 02 02 21B 21614 VALVE BANK VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 2 GROUND 20812 1 22254 BLK150GG 22254...

Page 43: ...4 4 ELECTRICAL COMPONENTS PANEL 12 11 20A 02 02 21B 26479 VALVE BANK VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 2 GROUND 20812 1 22254 BLK150GG...

Page 44: ...CTION DATE SUPERSEDES TITLE ET6 8 12 16 18 25 30 36K X C400 03 29 19A 04 27 18 16780 REPLACEMENT PARTS 21292 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO Single 2 Pole Slip ring Replacement Parts 1 of...

Page 45: ...ET20 000 ET20K X CRANES 11 2 3 4 5 6 7 9 10 12 15 16 17 18 1 13 14 8 1 2 TORQUE TO 15 FT LBS 3 LOCTITE 242 BLUE TORQUE TO 30 FT LBS FOR QUILL APPLICATIONS 1 2 3 LOCTITE 242 BLUE 4 4 STRETCH RUBBER WA...

Page 46: ...LUG HOUSING NOTE 2 STOW OR CUT BACK UNUSED WIRES 8 7 6 5 4 3 2 1 ITEM 1 1 1 1 1 3 1 QTY 22156 22155 22135 22472 22471 22152 22081 PART NO SWITCH E STOP SWITCH PUSHBUTTON HORN KIT REPLACEMENT CORD ASSY...

Page 47: ...REEN E STOP RED BLACK 16 PIN PLUG ASSY INSIDE VIEW OF PENDANT CONTROL W REAR COVER REMOVED LEFT RIGHT ROTATE UP DOWN BOOM UP DOWN WINCH BOOM OUT IN HORN E STOP GREEN BLACK CABLE 2 HORN HORN S T N E P...

Page 48: ...VER REMOVED LEFT RIGHT ROTATION UP DOWN EXTENSION UP DOWN WINCH ELEVATION OUT IN 1 2 HORN E STOP OUTPUT YELLOW RED 15 12V RED 16 JUMPER COMMON P O W E R E M E R G E N C Y S T O P HORN YELLOW RED HORN...

Page 49: ...UT BOOM IN BOOM UP BOOM DOWN PRESSURE RETURN RR RL BO BI BU PR RE BD BI BO FF6400 0606 2 PLACES FF6400 0606 8 PLACES 27347 BI 27349 BD 27344 RL 27347 BO 27349 BU 27344 RR 27346 PR RE SECTION VIEW A A...

Page 50: ...FF6400 0606 2 PLACES SECTION VIEW A A RE PR 27346 27349 BU 27349 BD BI BO 27347 27347 20893 FF6802 0606 H6805 0404 MUST USE ELBOW FOR PRESSURE SWITCH FF6400 0610 A A LEFT SIDE RIGHT SIDE PROPORTIONAL...

Page 51: ...ERGIZE S2 OPEN FLOW P TO A B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW...

Page 52: ...B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW P TO F E TO T C400 HYDRAULI...

Page 53: ...COUNTERBALANCE VALVE VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 EXTENSION CYLINDER DUAL STAGE ET25 36KX HT25 30 SERIES CRANES 03 08 17B DATE SECTION SUPERSEDES TITLE 21860 04 30 09A 21753 DUAL...

Page 54: ......

Page 55: ...ARTS DC3000 400 ET25 30 36K X 6 30 05A 5 1 13B DATE SECTION SUPERSEDES TITLE 21053 MANUFACTURING INC CINCINNATI OHIO 21051 MOTOR 19813 WINCH REPLACEMENT PARTS 21979 BRAKE ASSY HNUT 04414 HEX NUT WIRE...

Page 56: ......

Page 57: ...Prior to Servicing AW46 or DEXRON III ATF OIL LEVEL 3 1 4 FROM TOP TO OIL LEVEL OIL LEVEL 13397 MANUAL OVERRIDE RL BD BI MANUAL OVERRIDE 23191 MANUAL OVERRIDE RR BU BO ELECTROCUTION HAZARD DANGER CAU...

Page 58: ...TURO INDUSTRIES LLC CINCINNATI OHIO 21866 FIELD SERVICE LABEL KIT ET36KX 21863 FIELD SERVICE LABEL KIT ET30KX 21898 FIELD SERVICE LABEL KIT ET25KX APPLICABLE SERIAL NUMBERS 125000 CURRENT APPLICABLE S...

Page 59: ...08 04 20A 09 16 19 FIELD SERVICE LABEL KIT 24417 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 24442 FIELD SERVICE LABEL KIT ET36KXP 24441 FIELD SERVICE LABEL KIT ET30KXP 24440 FIELD SERVICE LABEL KIT...

Page 60: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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