Venturo ET12KP-16 Owner'S Manual Download

Page: 1 / 64

OWNER’S MANUAL

INST-23770

EGAADC-P0*0

Pages 1 - 60

PARTS &
INSTALLATION MANUAL

ET12KP-16

’

Included in this manual:

ET12KXP-

16’



3,500 lbs Electric Telescopic Service Crane



–

16 ft Powered, Single-Stage, Boom Extension



Proportional Controls

VENCO VENTURO INDUSTRIES LLC

12110 BEST PLACE | CINCINNATI, OHIO 45241

800-226-2238

This manual also available online at www.venturo.com.

Summary of Contents for ET12KP-16

Page 1: ...16 Included in this manual ET12KXP 16 3 500 lbs Electric Telescopic Service Crane 9 16 ft Powered Single Stage Boom Extension Proportional Controls VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE CINCIN...

Page 2: ......

Page 3: ...NANCE INSTRUCTIONS 900530C OPERATION MAINTENANCE INSTRUCTIONS 21306 LUBRICATION MAINTENANCE CHART 19963 MINIMUM VOLTAGE TEST 23225 WIRE ROPE HOOK SPECIFICATIONS 23775 MANUAL OVERRIDE INSTRUCTIONS ET12...

Page 4: ......

Page 5: ...TFDUJPO 100 EFTDSJQUJPO TQFDJGJDBUJPOT 7607100B...

Page 6: ...6 110 1 2 191 3 4 123 1 2 198 3 4 126 1 2 OAL 30 1 4 CG APPROX R14 3 4 SWING RADIUS 10 3 4 14 12 14 12 10 26 3 4 C L BOOM ANGLE CAPACITY INDICATOR 1 4 WIREROPE 65 LENGTH HOOK WITH SAFETY LATCH LOAD BL...

Page 7: ...21571 BASE MNTNG DIMS 21592 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO CENTERS SHOWN FOR 4x 5 8 DIA GRADE 8 MOUNTING BOLTS NOT FURNISHED TORQUE TO 200 FT LBS 14 14 7 7 HOLE LOCATION FOR BATTERY CABL...

Page 8: ...11 12 13 14 15 16 17 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LES...

Page 9: ...COMMEDED MATERIAL SIZE 1 TOP PLATE STEEL PLATE 2 CORNER POST 3 x 3 x 1 4 STEEL ANGLE 3 SHEAR WEB 12 Ga 4 STABILIZER REINFORCEMENT PLATE 3 16 THICK STEEL PLATE 5 GUSSET 1 4 x 4 H R STEEL NOT SHOWN IT I...

Page 10: ...ERIES CRANES C100 03 08 19D 11 20 14C 21571 MNTNG PEDESTAL 21594 10 SQUARE 14 SQUARE DASH NUMBER SPECIFIES HEIGHT 3 17 32 14 17 21 32 DIA 4 PLCS FOR 5 8 GD 8 BOLTS 14 21571 XX MOUNTING PEDESTAL VENCO...

Page 11: ...OHIO 6 97 5 8 126 1 8 EXTENDED WITH 28 1 2 PULLOUT 94 7 8 3 1 2 31 1 8 TO 47 1 8 EXTENDED 2 1 8 TO 18 1 8 RETRACTED 15 1 2 CRANK ADJ 13 1 2 PIN ADJ NOTE CROSSTUBE IS 3 1 2 X 3 1 2 25 16 RANGE ADJUSTA...

Page 12: ...TTER SERVICE BODY STABILIZER EXTENDS AND RETRACTS IN INCREMENTS OF 11 16 TYPICAL INSTALLATION OF MANUAL STABILIZER ON VEHICLE WITH SERVICE BODY 6 3 8 DIA BOLT HOLES 6 5 16 DIA 13500 STABILIZER WARNING...

Page 13: ...OSITION RETRACTED 5 8 DIA LOCKING PIN WITH HAIRPIN COTTER 3 x 3 TUBING 2 1 2 x 2 1 2 TUBING 5 SCREW ADJUSTMENT 7 15 16 6 1 3 16 7 WARNING D THESE PRODUCTS ARE NOT FOR USE WITH PASSENGER LIFTS THEY ARE...

Page 14: ......

Page 15: ...SECTION 150 SAFETY 8604150...

Page 16: ...AZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVIC...

Page 17: ...AD 3 ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS COMPLETED BOTTOMED 4 ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY...

Page 18: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Page 19: ...AIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PRO TECTION FROM CONTACT...

Page 20: ...T Near pendant socket PART NO 13397 DECAL OIL LEVEL FUNCTION To inform the operator of proper oil level to maintain QUANTITY 1 PLACEMENT Side of hydraulic power unit PART NO 14473 2 DECAL GREASE FUNCT...

Page 21: ...ride ports QUANTITY 1 PLACEMENT Right side of housing VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO WEIGHT 24 lbs RATED CAPACITY 3 500 lbs LOAD BLOCK SPECIFICATIONS WARNING 1 PART LINE FOR LOADS LESS T...

Page 22: ...NT One on each side of boom PART NO 23415 RIGHT DECAL CRANE CAPACITY FUNCTION To show the operator the operating capacities of crane QUANTITY 1 PLACEMENT One on right side of boom L I F T I N C P A L...

Page 23: ...SECTION 200 INSTALLATION 7607200A...

Page 24: ...MPB ET6KR ET6K ET8K ET10K ET12K ET8KX ET10KX ET12KX ET12KXP ET18K X ET25K X ET30KX ET36KX TOTAL LENGTH OF CABLE FT 0 20 21 25 26 30 31 40 41 50 51 60 61 70 71 80 4 4 2 2 1 0 0 00 2 2 1 0 00 NOT RECOMM...

Page 25: ...IREMENTS 160 MINUTES RESERVE CAPACITY 102 PLATES 105 AMP HR 12 VOLT AUXILIARY BATTERY REQUIREMENTS SEE MINIMUM WIRE GAUGE AND BATTERY SIZE NOTE OPERATING WITH THE VEHICLE BATTERY ONLY IS PERMISSIBLE B...

Page 26: ...Weight weighing a minimum of 882 lbs includes load block weight of 24 lbs to a maximum of 1200 lbs 6 Position the boom level and fully retracted 7 Referring to the Stability Chart drawing 20907 rotat...

Page 27: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Page 28: ...LY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1...

Page 29: ...NG C200 ET6 8 12K X 12 26 13A DATE SECTION SUPERSEDES TITLE 20872 03 06 07 MANUFACTURING INC CINCINNATI OHIO 21440 ADJUSTABLE BOOM REST 10 9 9 10 MINIMUM HEIGHT 13 MAXIMUM HEIGHT 19 MOUNTING SURFACE T...

Page 30: ......

Page 31: ...SECTION 300 MAINTENANCE SERVICE 7607300A...

Page 32: ...for the ET12 Series or if reduced winching speed for better control of smaller loads is required use the load block to rig the crane for two part line operation Refer to your crane s MAXIMUM LOAD CAPA...

Page 33: ...IN have priority over ROTATION d BOOM DOWN and WINCH DOWN can be operated with any function TRIGGER ET12KXP Only Varies the flow rate delivered to the crane valve The farther the trigger is pulled th...

Page 34: ...he center of the crane should be positioned close enough to the job so that it can be operated at a reach that puts the load within the rated capacity of the crane 3 Set the vehicle parking brake and...

Page 35: ...ASH THIS CRANE WITH CHEMICAL PRODUCTS OR HIGH PRESSURE WATER JETS AS THEY CAN CAUSE DETACHMENT OF DECALS OR ENTRANCE OF WATER INTO ELECTRICAL OR SLEWING RING COMPONENTS Use Dextron ATF for Ambient Tem...

Page 36: ...AL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST UP STOP RELIEF VALVE WILL...

Page 37: ...0 LONG GAC 7X19 LHRL IWRC SB 4200 LBS ET8 12K X WIRE ROPE 1 4 DIA 65 LONG GAC 7X19 IPS LHRL IWRC SB 7000 LBS WIRE ROPE HOOK RATING 1 TONNE 2205 LBS DIMENSIONS D C AA A D C B ET6K LOAD BLOCK HOOK RATIN...

Page 38: ...ockwise to close see figure 2 4 Power up the pendant radio 4 1 Twist EMERGENCY STOP button clockwise 5 On the crane reference the function you wish to perform using the manual override decal see figur...

Page 39: ...SECTION 400 PARTS 7607400A...

Page 40: ...8 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 REPLACEMENT PARTS DWG ET12KXP MECHANISM 07 31 18 DATE SECTION SUPERSEDES TITLE 23776 REFERENCE DWG 23777 FOR REPLACEMENT PARTS LIST REPLACEMENT PART...

Page 41: ...CONTROL VALVE 11 1 28112 COVER PLATE REAR 12 1 26479 ASSY VALVE BLOCK 3 SPOOL PROP 13 1 21556 WINCH DC1600 14 1 28114 COVER PLATE LEFT SIDE 15 1 16143 3 MOTOR COVER 2 HOLES 16 1 26489 HYDRAULIC POWER...

Page 42: ...URO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT FASTENERS DWG ET12KXP MECHANISM 07 31 18 DATE SECTION SUPERSEDES TITLE 23778 REFERENCE DWG 23779 FOR REPLACEMENT PARTS LIST REPLACEMENT FASTENERS DWG ET...

Page 43: ...GHT SIDE COVER PLATE TO HOUSING 16 LWSH 025 S LOCK WASHER 1 4 S S 2 RIGHT SIDE COVER PLATE TO HOUSING 17 HHCS02520063S HEX HEAD CAP SCREW 1 4 20 X 5 8 S S 2 REAR COVER ADAPTER PLATE TO HOUSING 18 LWSH...

Page 44: ...TS DWG ET12KX P 9 16 BOOM 02 08 21E DATE SECTION SUPERSEDES TITLE 23780 01 26 21D 3 2 1 5 4 8 11 10 9 13 14 22 23 21 20 24 25 18 19 17 15 16 32 31 30 26 27 28 29 REFERENCE DWG 23781 FOR REPLACEMENT PA...

Page 45: ...BOOM PAD 1 5 X 2 5 X 0 38 14 1 23709 PIN EXTENSION CYLINDER OUTBOARD 15 1 17059 4 SHEAVE AXLE 1 69 LG 0 50 SHANK 16 2 23706 CYL PIN RETAINER PLATE SEC BOOM WLDMNT 17 1 27476 1 SPACER PIVOT COMPACT A2B...

Page 46: ...ET12KX P 9 16 BOOM 02 08 21E DATE SECTION SUPERSEDES TITLE 23782 01 26 21D 24 19 REFERENCE DWG 23783 FOR REPLACEMENT FASTENERS LIST 1 2 4 3 5 9 7 8 6 21 19 16 15 14 13 12 11 18 17 10 22 20 23 1 25 274...

Page 47: ...E CLAMP TO COMPACT A2B WELDMENT 13 PHCS 1032038 M PAN HEAD CAP SCREW 10 32 X 3 8 ZINC SLOT 1 CABLE CLAMP TO COMPACT A2B WELDMENT 14 PHCS 0632100 PAN HEAD CAP SCREW 6 32 X 1 LG GR 5 ZINC 2 LIMIT SWITCH...

Page 48: ...CONTACTOR 22739 RELAY WINCH UP BOOM UP DOWN BOOM IN OUT ROTATION INTERLOCK 19187 R TERMINAL BLOCK 4 TERMINALS 16011 VOLTAGE STABILIZER 15683 20A CIRCUIT BREAKER 21515 ELECTRICAL COMPONENT ASSEMBLY 22...

Page 49: ...19187 06 TERMINAL STRIP 28116 JUMPER STRIP 12 11 20A 02 02 21B VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 3 0 1 0 2 5 4 3 2 I N X 0 1 0 2 5 4...

Page 50: ...PRESSURE PORT OF HYDRAULIC POWER UNIT T O R E T U R N P O R T O F HYDRAULIC POWER UNIT FROM PRESSURE PORT OF VALVE BLOCK FROM TANK PORT OF VALVE BLOCK 23722 2 3 7 2 6 23725 2 3 7 2 5 23721 2 3 7 2 1...

Page 51: ...PRESSURE SWITCH ELEVATION CYLINDER BD BU V4 BO RL RR S2 S2 S1 S2 S1 SV1 SV3 SV2 P T S M P A B C D E F T S1 CHEMATIC ERNERGIZE S2 OPEN FLOW P TO A B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2...

Page 52: ...CTION DATE SUPERSEDES TITLE ET6 8 12 16 18 25 30 36K X C400 03 29 19A 04 27 18 16780 REPLACEMENT PARTS 21292 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO Single 2 Pole Slip ring Replacement Parts 1 of...

Page 53: ...ET20 000 ET20K X CRANES 11 2 3 4 5 6 7 9 10 12 15 16 17 18 1 13 14 8 1 2 TORQUE TO 15 FT LBS 3 LOCTITE 242 BLUE TORQUE TO 30 FT LBS FOR QUILL APPLICATIONS 1 2 3 LOCTITE 242 BLUE 4 4 STRETCH RUBBER WA...

Page 54: ...OLLOW THE LIVE LOAD WORK LIGHT TOGGLE 22476 FROM INSIDE A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 21258 F M F M F M 22254 RED200AB TO CIRCUIT BREAKER 1 2 3 N C COM N O 22254 BLK280AO PI...

Page 55: ...REEN E STOP RED BLACK 16 PIN PLUG ASSY INSIDE VIEW OF PENDANT CONTROL W REAR COVER REMOVED LEFT RIGHT ROTATE UP DOWN BOOM UP DOWN WINCH BOOM OUT IN HORN E STOP GREEN BLACK CABLE 2 HORN HORN S T N E P...

Page 56: ...VER REMOVED LEFT RIGHT ROTATION UP DOWN EXTENSION UP DOWN WINCH ELEVATION OUT IN 1 2 HORN E STOP OUTPUT YELLOW RED 15 12V RED 16 JUMPER COMMON P O W E R E M E R G E N C Y S T O P HORN YELLOW RED HORN...

Page 57: ...ACEMENT PARTS DC1600 ET8 12K X 09 09 13B DATE SECTION SUPERSEDES TITLE 21741 05 01 13A MANUFACTURING INC CINCINNATI OHIO 21214 CABLE WEDGE WIRE ROPE ANCHOR 23133 MOTOR 21981 BRAKE ASSY 21556 WINCH REP...

Page 58: ...T PARTS ET12KXP 07 31 18 DATE SECTION SUPERSEDES TITLE 26489 HYD POWER UNIT REPLACEMENT PARTS 23787 XXXXXXXX XXXX 2800 PSI TYPICAL STAMP LOCATION 26490 MOTOR 416517 PUMP 21025 BREATHER CAP NOTE HYDRAU...

Page 59: ...218 MOTOR SEAL KIT 21735 SLEWING SYSTEM REPLACEMENT PARTS C400 SLEWING SYSTEM REPLACEMENT PARTS ET8 12K ET8 12 16 18KX 10 23 14B DATE SECTION SUPERSEDES TITLE 21973 12 27 13A VENCO VENTURO INDUSTRIES...

Page 60: ...2 3 4 5 6 7 1 1 DESCRIPTION 8 STABILIZER SECURITY PIN TUBE STABILIZER ASSEMBLY 2 2 8 HEX HEAD CAP SCREW 5 16 18 X 3 4 LONG PART NO 24981 18501 HHCS03118075 8 HNUT 03118 HEX NUT 5 16 18 8 LWSH 031 LOCK...

Page 61: ...GE E LE CT RI CA L SA FE TY ORDERS 15401 14473 2 D GREASE 14473 2 UNPLUG REMOTE CONTROL PENDANT WHEN NOT IN USE 15398 F 15398 GREASE GREASE GREASE R etra ct A ll C yl inders P ri or to Se rv icing A...

Page 62: ...MASTER DISCONNECT 22317 1 DECAL SHEET VENTURO COMPLIMENTARY 20927 1 DECAL CRANE SAFETY PART NO QTY DESCRIPTION 14473 2 6 DECAL GREASE 17389 2 DECAL VENTURO LOGO MEDIUM 23415 1 DECAL BOOM CAPACITY RIG...

Page 63: ......

Page 64: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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