Ventrac 7200 Operator'S Manual Download Page 37

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Troubleshooting - 37

YMPTOM

OSSIBLE

AUSE

Engine Emits White Exhaust Smoke

Low engine temperature; Allow engine to warm up.

Leaking head gasket.

Water in combustion chamber.

Engine Emits Black Or Gray Exhaust Smoke

Plugged air intake system.

Engine burning oil.

Dirty or faulty injectors.

Excessive Fuel Consumption

Plugged air intake system.

Dirty or faulty injectors.

Engine Uses Excessive Oil

Check for leaks.

Incorrect engine oil.

Plugged air intake fi lter.

Worn rings or cylinder walls.

YMPTOM

OSSIBLE

AUSE

Battery Does Not Charge

Loose or corroded connections.

Broken or loose wire in charge system.

Defective battery.

Loose alternator belt.

Defective alternator.

Defective voltage regulator.

Lights Do Not Activate

Blown fuse.

Blown light bulb.

Broken wire/connection.

Faulty light switch.

Glow Plugs Do Not Activate

Blown fuse.

Faulty relay.

Faulty glow plugs.

Electrical problem.

PTO Does Not Engage

Faulty seat switch. NOTE: Operator must be in seat.

Faulty PTO switch.

Clutch out of adjustment - (see ‘PTO belt adjustment’)

Faulty clutch.

Electrical problem.

TROUBLESHOOTING

NGINE

CONT

LECTRICAL

https://www.tractormanualpdf.info/

Summary of Contents for 7200

Page 1: ...7200 OPERATOR S MANUAL 09 10048 https www tractormanualpdf info ...

Page 2: ...________________________________________________________________ Engine Serial Number C ___________________________________________________________ Dealer ___________________________________________________________________________ Dealer Address ____________________________________________________________________ ____________________________________________________________________ Dealer Phone Num...

Page 3: ... 39 55250 Blade 48 39 55258 Power Blower 39 55440 Power Broom 39 55400 Edger 39 55330 Excavator 30 39 55236 Excavator 48 39 55230 Finish Mower 60 39 55105 Finish Mower 72 39 55106 Finish Mower 72 6 1 2 offset 39 55107 Generator 15 000 Watt 39 55315 Slip Scoop 30 39 55216 Slip Scoop 48 39 55210 Snow Blower 39 55425 Terra Rake 52 39 55431 Terra Rake 70 39 55432 Tough Cut Mower 68 39 55104 Trencher 3...

Page 4: ...RNING LIGHT K 14 GLOW PLUG INDICATOR LIGHT L 14 ENGINE OIL PRESSURE WARNING LIGHT M 14 S D L A LEVER N O 14 ENGINE COOLANT HIGH TEMP ALARM P 14 SELECTOR LEVER Q 14 IGNITION KEY SWITCH R 14 12 VOLT POWER OUTLET S 15 ATTACHMENT LOCK LEVERS T Z 15 PTO BELT TENSIONER U 15 12 VOLT 4 PIN SOCKET V 15 AUXILIARY HYDRAULIC QUICK COUPLERS W 15 FOOT PEDAL X 15 PARKING EMERGENCY BRAKE Y 15 RIGHT LEFT BRAKE PED...

Page 5: ... TENSION 26 SERVICE ELECTRICAL PAGE 27 REMOVING AND INSTALLING BATTERY 27 CLEANING BATTERY AND TERMINALS 27 USING A BOOSTER BATTERY 28 CHANGING THE HEADLIGHT BULB 28 CHANGING THE TAILLIGHTS 29 CHANGING THE FUSES 29 SERVICE RADIATOR PAGE 30 CHECKING COOLANT LEVEL 30 CLEANING RADIATOR SCREEN 31 DRAINING COOLING SYSTEM 31 FLUSHING COOLING SYSTEM 31 SERVICE BELT PAGE 32 INSPECTION OF PTO BELT 32 PTO B...

Page 6: ...and or damage to the equipment Using Your Manual Throughout this manual you will encounter special messages and symbols that identify potential safety concerns to help you as well as others avoid personal injury or damage to the equipment There are three signal words that describe the level of safety concern Danger Warning and Caution Safety should always be the 1 priority when working on or opera...

Page 7: ...our dealer promptly for replacements See following page for refer ence letters and re order numbers SAFETY H D F E B G A C Note Ref B located inside of shield and to the right of the battery Ref C located in engine compartment on Radiator Shroud Ref D located on inner crossmemeber of Rear Hood Screen D https www tractormanualpdf info ...

Page 8: ...TION 65 Diesel Exhaust Warning Diesel engine exhaust and some of it s constituents are known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA PROPOSITION 65 Battery Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after han...

Page 9: ... protective equipment while operating the machine Wear a certified ear protection device to prevent loss of hearing Prevent eye injury by wearing safety glasses while operating the machine Operating Safely Inspect machine before operation Repair or replace any damaged worn or missing parts Be sure guards and shields are in proper working condition and are secured in place Make all necessary adjust...

Page 10: ...ers the work area Operating On Slopes Slopes can cause loss of control and tip over accidents which can result in severe injury or death Variables such as wet surface and loose ground will reduce the degree of safety Do not drive where machine could loose traction or tip over Keep alert for hidden hazards in the terrain Stay away from drop offs ditches and embankments Slow down before making sharp...

Page 11: ...ime when operation can be performed safely When operating near or on roadways have a Slow Moving Vehicle Emblem clearly displayed Safety While Fueling Do not refuel machine while smoking or at a location near flames and sparks Never refuel while engine is running Only refuel when engine is cool Do not store or refuel machine in a building where fumes or fuel can reach an open flame or a spark Hydr...

Page 12: ...OPERATIONAL CONTROLS Operation 12 A B C D E F I J K L H G N Q P O M R S T U AA BB CC DD W Y V X Z https www tractormanualpdf info ...

Page 13: ...de power to the front attachment Push ing down on the knob will turn the clutch off and apply the clutch brake to stop the attachment Note The engine will shut off automatically if the opera tor leaves the seat To restart the engine the PTO switch must be returned to the off position OPERATIONAL CONTROLS OPERATIONAL CONTROL LOCATIONS The images on the previous page match with ref erence letters as...

Page 14: ...h arms Float position is attained by pushing the lever to the right until the float detent locks the lever in place A Auxiliary The left or right movement of the sec ondary lever controls the functions of attachments that require the auxiliary hydraulic circuit ENGINE COOLANT HIGH TEMP ALARM P Alarm sounds when the engine coolant temperature exceeds 240 Refer to troubleshooting section for possibl...

Page 15: ...irec tion and speed when the operator s hand is removed from the S D L A control PARKING EMERGENCY BRAKE Y 1 2 1 Park Emergency position The lever must be in this position for starting the machine and when leaving the seat with the engine running Foot pedal control and the S D L A control lever are also locked while in this position 2 Drive Position In this position machine foot pedal controls and...

Page 16: ...ydraulic system if adequate warm up isn t allowed Warm up time is increased in colder weather FORWARD AND REVERSE Verify that the intended path is safe and free from obstacles When safe to move begin by releasing the parking brake Machine movement is controlled by moving the 1 2 3 4 5 S D L A control or footpedal in the desired direction of travel Push the S D L A lever forward to move machine in ...

Page 17: ... 9 FRONT HITCH The front hitch is used to secure attachment to ma chine and to raise and lower the attachment The front hitch is controlled by the primary S D L A lever Pull the lever toward the operator s seat to raise the attachment push the S D L A lever away from the driver seat to lower the attachment The primary S D L A is equipped with a float position Push the S D L A lever to the far righ...

Page 18: ...pressure is released WEIGHT TRANSFER The weight transfer system allows the operator to select the amount of weight transferred from the front mounted attachment to the front drive wheels of the machine Transferring weight from the attach ment to the tractor improves traction and hillside stability aids in lifting reduces steering effort and lessens the attachment resistance when in contact with th...

Page 19: ...section Always operate carefully and in a manner that does not compromise safety Always wear seat belt TOWING OR PUSHING THE TRACTOR ATTENTION Avoid damage to your machine Before towing read and understand the infor mation below Damage may occur to unit if proper towing procedure isn t followed If towing the unit is necessary unit can be towed at a maximum speed of 5 mph 8 kph and the machine can ...

Page 20: ...intenance chart has been placed on the machine at the location shown in figure below Throughout the service section different access points are referred to Below is a list of access shields and doors that may need removed or opened during service Quick Reference Maintenance Chart A Primary Engine Access B Side Panel Engine Access Door C Center Floor Board D Rear Hood Screen E Side Panel Electric S...

Page 21: ...r service intervals see main tenance chart When greasing pivot points and bearings use only one pump of grease Grease Spray Lube Rear Wheel Pivots Front Lift Cylinder Rear Axle Piovts Front Hitch Front PTO Drive Bearing Rear PTO Drive Bearing Seat Rails https www tractormanualpdf info ...

Page 22: ...t to see that the level of hydraulic oil is between the low and full marks If hydraulic oil level is below the lowest mark add HydroTorq XL synthetic hydraulic oil until level is centered between the low and full marks of the dipstick 1 2 3 4 5 6 CHANGING HYDRAULIC OIL AND FILTER Hydraulic oil and filter should be changed at inter vals of 2000 hours Hydraulic oil and filter to be changed by a auth...

Page 23: ... located at the rear left of the engine Wipe dipstick with a clean cloth A Install dipstick back into the engine and remove again 1 2 3 4 5 6 Check oil level Level should be between the Low A and Full B on the dipstick NOTE if oil is low add small amounts of oil to bring the oil level no higher then level B on the dipstick If oil level is above B drain to achieve proper level Install dipstick and ...

Page 24: ...IR INTAKE SYSTEM Adequate airflow is a key part of proper operation for this machine Air intake primarily comes from the rear screened hood of the machine Proper air flow can become restricted by debris such as grass and leaves If rear screened hood accumulates a significant amount of debris follow the steps below to clean screen AVOID PERSONAL INJURY Wear personal eye protection when using compre...

Page 25: ... air filter can result in severe engine damage Inspect filter daily in extreme heat dust or other severe conditions Never run engine without proper air filter installed Never wash or clean paper filter element Primary Air Filter Element Park machine on a level surface Shut off engine and engage park brake Remove ignition key from switch Allow engine to cool Release both spring latches A on the can...

Page 26: ...e engine owner s manual for fuel filter chang ing instructions The fuel filter is located at the left side of the engine CHECKING ALTERNATOR BELT Park machine on a level surface Shut off engine and engage park brake Remove ignition key from switch Allow engine to cool Open primary engine access to access alternator 1 2 3 4 5 Check belt for excessive wear cracks or damage Check for proper tension A...

Page 27: ...ve battery cable A Disconnect positive battery cable B Loosen two fasteners C and remove the battery clamp 1 2 3 4 5 6 7 Lift battery from battery compartment using rope handle over top of the battery Installing Place battery into the battery compartment Connect positive cable to positive battery termi nal first then connect the negative cable to the negative battery terminal Apply dielectric grea...

Page 28: ...ngine of the disabled machine and run machine for several minutes Carefully disconnect the booster cables in the reverse order negative cable first and then the positive cable 1 2 3 4 5 6 CHANGING THE HEADLIGHT BULB Park machine on a level surface Shut off engine and remove key from ignition Remove the two screws clamping the headlight cover on A and remove cover Disconnect ground wire from the de...

Page 29: ...FUSES Park machine on a level surface Shut off engine and engage park brake Remove ignition key from switch Remove side panel electric shield Identify and pull defective fuse from socket Push new fuse into socket Be certain to have proper size fuse or damage may occur to the machine Reinstall the side panel electric shield 1 2 3 4 5 6 7 REF CIRCUIT FUSE SIZE A Gauges Tach Signal Lights 5 B All lig...

Page 30: ...ure and or type can cause engine damage See the engine operator s manual for correct type Do not operate engine without coolant Do not use plain water Do not pour coolant into radiator when engine is hot To prevent engine overheating do not exceed more then 50 antifreeze in cooling system CHECKING COOLANT LEVEL Park machine on a level surface 1 Shut off engine and engage park brake Remove ignition...

Page 31: ...runs to the engine located beneath the alternator at the bottom right corner of the radiator A A 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 Flush cooling system FLUSHING COOLING SYSTEM Park machine on a level surface Shut off engine and engage park brake Remove ignition key from switch Drain system Add one can of radiator flush can be purchased at any auto parts store fill with clean water and following inst...

Page 32: ...re is a squealing or chattering sound or the smell of a slipping belt Typical wear on the PTO belt may result in the following conditions as shown in the figure below If any of these conditions occur then the belt will require replacement Refer to the PTO Replacement section for replacing belts 5 A Park machine on a level surface Shut off engine and engage the park brake Remove ignition key from s...

Page 33: ...andle C and place handle in notch setting that allows for the coils to have a slight separation 1 2 3 4 5 6 PTO BELT REPLACEMENT Park machine on a level surface Shut off engine and engage the park brake Remove ignition key from switch and allow engine to cool Release all tension from the belt tension adjust ment handle C by moving the handle all the way in Open primary engine access to access the ...

Page 34: ...il Level X Parking Brake Inspect Parking Brake Tension X Electrical Replace Light Bulbs X Clean Battery Compartment X X Miscellaneous Check For Loose or Missing Hardware X X X X X X X X X X X X X X X X X X X X X Inspect Clutch Belt X X X X X X X X X X X X X X X X X X X X X Check Wheel Lug Nuts X X X X Drain Fuel Tank X X Check Tire Pressure X If heavy load high temperature or dusty condition servi...

Page 35: ...hange Hydraulic Oil Filter Check Hydraulic Oil Level Parking Brake Inspect Parking Brake Tension Electrical Replace Light Bulbs Clean Battery Compartment Miscellaneous Check For Loose or Missing Hardware Inspect Clutch Belt Check Wheel Lug Nuts Drain Fuel Tank Check Tire Pressure Maintenance Procedure A s N e e d e d A f t e r F i r s t 5 0 H r D a i l y A t 5 0 H o u r s A t 1 0 0 H o u r s A t 1...

Page 36: ...ulty injector pump Engine Runs Rough Plugged or partially plugged fuel filters Plugged or partially plugged air filters Fuel cap vent is plugged or dirty Stale fuel dirty fuel insufficient fuel level Dirty or faulty fuel injectors Faulty injector pump Engine Is Low In Power Plugged or partially plugged fuel filters most common Plugged or partially plugged air filters Low cylinder compression Dirty...

Page 37: ...orn rings or cylinder walls SYMPTOM POSSIBLE CAUSE Battery Does Not Charge Loose or corroded connections Broken or loose wire in charge system Defective battery Loose alternator belt Defective alternator Defective voltage regulator Lights Do Not Activate Blown fuse Blown light bulb Broken wire connection Faulty light switch Glow Plugs Do Not Activate Blown fuse Faulty relay Faulty glow plugs Elect...

Page 38: ...lt Low hydraulic oil Faulty hydraulic cylinder Cold temperature Allow tractor to warm up Excessive Noise In Hydraulic System Low hydraulic oil Cold temperature Allow tractor to warm up SYMPTOM POSSIBLE CAUSE Machine Will Not Move With Engine Running Parking brake is in the park position Brakes do not release Low hydraulic oil Pump control linkage is loose HYDRAULIC MACHINE https www tractormanualp...

Page 39: ... Low 7 mph Brakes Dual Band Brake Hydraulic Oil Filtration 25 Micron Filter CONTROLS INSTRUMENT PANEL Steering Power PTO Power Take Off Electric w brake Throttle Control Cable Directional Control Speed Direction Lift Auxiliary S D L A Control Orientation Hand Foot Gauges Tach Volt Fuel Water Temp Parking Emergency Brake Band Brake OTHER FEATURES Turning Radius 14 Drive Tires Turf Master 24 X 12 12...

Page 40: ...base 55 Overall Length 81 Overall Height 78 Overall Width 54 Weight Apprx 1600 OPTIONAL ACCESSORIES 12 Volt Accessory Option 70 7001 Venture Products Inc reserves the right to change these specifications without notice https www tractormanualpdf info ...

Page 41: ...r fitness for a particular purpose are made by V P I in connection with the manufacture or sale of its products The engine warranty is covered by its respective engine manufacturer Please refer to the engine manufacturer s warranty statement that is included in the owner s manual The Ventrac turf equipment including any defective parts must be returned to an Authorized Ventrac Dealer within the wa...

Page 42: ...dditional cost or expense incurred as a result of a claim of breach of warranty or viii attorney s fees The remedies of buyer set forth herein are exclusive and are in lieu of all other remedies The liability of V P I whether in contract tort under any warranty or otherwise shall not extend beyond its obligation as set forth herein V P I shall not be liable for cost of removal or installation nor ...

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