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Ventrac 4500Y, Operator'S Manual

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Ventrac 4500Y Operator'S Manual Download Page 75

TROUBLESHOOTING

Troubleshooting - 75

Engine

Symptom:

Possible Cause:

Starter will not engage.

Battery disconnect switch in Off position.

Tractor Control Module (TCM) is in ‘Sleep’ mode.

Blown fuse in power relay module.

Blown fuse in start circuit.

Parking brake is not engaged.

Parking brake switch is out of adjustment.

Power unit not in neutral.

Neutral switch is out of adjustment.

Low battery voltage.

Engine cranks, but won’t start.

Fuel shut-off valve is turned off.
Insufficient fuel level.
Faulty fuel pump.
Plugged fuel filters.
Fuel tank vent not operating.
Cold weather - cycle glow plugs a second time
Glow plugs not working.
Obstruction in the fuel line.
Fuel shut-off solenoid not working.
Faulty injector pump.
Poor engine compression.

Engine runs rough.

Plugged or partially plugged air filters.
Plugged or partially plugged fuel filters.
Fuel tank vent not operating properly.
Stale, dirty fuel OR wrong seasonal fuel mixture.
Insufficient fuel level.
Faulty fuel pump.
Dirty or faulty fuel injectors.
Faulty injector pump.
Incorrect valve clearance.
Valve seat failure.

Engine low on power.

Plugged or partially plugged air filters.
Plugged or partially plugged fuel filters.
Dirty or faulty fuel injectors.
Low cylinder compression.
Faulty injector pump.

Engine overheats.

Dirty radiator screen.
Low coolant level.
Debris in engine compartment.
Defective radiator cap.
Defective thermostat.
Loose alternator fan belt.
Blown head gasket.

Summary of Contents for 4500Y

Page 1: ...Operator s Manual 09 10102 Rev 00 Ventrac 4500Y Original Operator s Manual ...

Page 2: ...____________________________ Dealer Address _____________________________________________________________________ _____________________________________________________________________ Dealer Phone Number _______________________________________________________________ Dealer Fax Number _________________________________________________________________ Model A ____________________________ Serial B __...

Page 3: ...ss System 19 Operator Safety Interlock System 20 OPERATIONAL CONTROLS PAGE 22 Standard Operational Control Locations 22 Optional Operational Control Locations 23 Information Cluster Gauge A 24 Warning Cluster Gauge B 24 Warning Alarm C 24 Ignition Switch D 24 Throttle Lever E 25 Headlight Switch F 25 Power Take Off PTO Switch G 25 Parking Brake H 25 Neutral Assist Lever I 25 Front Hitch Lever Lock...

Page 4: ...s 4 Pin Socket QQ RR SS 30 GENERAL OPERATION PAGE 31 Daily Inspection 31 Starting The Engine 31 Forward And Reverse 32 Stopping The Power Unit 32 Shutting Off The Engine 32 Attaching 32 Detaching 33 Operating Attachments 33 Front Hitch 33 PTO Drive Belt Pulley 33 Front Auxiliary Couplers 33 Weight Transfer 34 High Low Range 34 Turning Radius 34 Roll Over Protection System 35 3 Point Hitch Optional...

Page 5: ... Checking The Fan Alternator Belt 47 Adjusting Fan Alternator Belt Tension 47 Cleaning Engine Compartment Engine 47 Servicing The Cooling System 48 Checking The Cooling System 48 Cleaning The Radiator And Screen 49 Draining The Cooling System 49 Flushing The Cooling System 49 Servicing The Battery 50 Removing The Battery 50 Installing The Battery 50 Cleaning The Battery And Terminals 51 Charging T...

Page 6: ...Wiring Diagram Engine Harness 70 Wiring Diagram Optional 30 0219 4 Pin Female Socket 30 0218 4 Pin Male Plug 71 Electrical Troubleshooting Using The Tractor Control Module TCM 72 Electrical Troubleshooting Guide 74 Engine 75 Electrical 76 Hydraulic 77 Power Unit 78 SPECIFICATIONS PAGE 79 Engine 79 Electrical 79 Power Train 79 Controls Instrument Panel 79 Other Features 79 Dimensions 80 Fluid Capac...

Page 7: ...er 39 55440 Reel Mower 74 39 55130 Broom 39 55400 Rear Discharge Mower 60 39 55121 Edger 39 55330 Contour Mower 84 39 55161 Excavator 30 39 55236 Excavator 48 39 55230 Finish Mower 72 39 55109 Power Rake 39 55435 Slip Scoop 30 39 55216 Slip Scoop 48 39 55210 Snow Blower 39 55427 Sod Cutter 39 55520 Accessories Item Description Part Number Accessories Item Description Part Number Three Point Hitch ...

Page 8: ...ic oil cooler with a thermostatically controlled reversible fan Why Do I Need an Operator s Manual This manual has been created to help you gain the important knowledge of what is needed to safely operate maintain and service your machine It is divided into sections for convenient reference of the appropriate section You must read and understand the operator s manual for each piece of Ventrac equi...

Page 9: ...ughout this manual Right Hand and Left Hand is determined as if sitting on the power unit seat facing forward SIGNAL WORD DEFINITIONS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases Ind...

Page 10: ... Ventrac 4500 power unit Keep all safety decals legible Remove all grease dirt and debris from safety decals and instructional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement components F ...

Page 11: ...nd embankments The machine could roll over if a wheel drops over the edge or if the edge caves in 7 WARNING Read slope operation instructions Use low range when operating on slopes Keep the roll bar in the raised and locked position and the seat belt securely fastened 8 Only lower the roll bar if there is low overhead clearance DO NOT wear a seat belt when operating with the roll bar in the lowere...

Page 12: ...ent entanglement hazard Stay away from moving parts H 1 2 3 G 1 1 WARNING Read operator s manual 1 WARNING 20 maximum slope rating when equipped with single wheels 2 WARNING 25 maximum slope rating when equipped with 3 wheel extensions 3 WARNING 30 maximum slope rating when equipped with dual wheels ...

Page 13: ...kit 00 0218 2 J 1 2 5 4 3 1 Danger Battery acid is caustic and can cause chemical burns Keep bystanders a safe distance from the battery 2 Explosion hazard batteries produce flammable and explosive gases 3 Do not expose batteries to arcs sparks or open flames Do not use smoking materials near batteries 4 Wear eye protection such as goggles or a face shield when checking or servicing batteries 5 We...

Page 14: ...g parts Be sure guards and shields are in proper working condition and are secured in place Make all necessary adjustments before operating machine Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions Under no circumstance should the machine be operated without these devices in place Alterations or modifications to this machine c...

Page 15: ...ion Do not run the engine in a building without adequate ventilation Do not touch the engine or the muffler while the engine is running or immediately after stopping the engine These areas may be hot enough to cause a burn Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury To reduce the hazard of fire k...

Page 16: ...und to improve stability While operating on slopes drive in an up and down direction when possible If turning is necessary while driving across slopes reduce speed and turn slowly in the downhill direction Assure a sufficient supply of fuel for continuous operation A minimum of one half tank of fuel is recommended Roadway Safety Operate with safety lights when operating on or near roadways Obey al...

Page 17: ...mponents while the engine is running or imme diately after stopping the engine These areas may be hot enough to cause a burn Allow the engine to cool before storing and do not store near an open flame Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury Springs may contain stored energy Use caution when d...

Page 18: ...l hydraulic hoses and tubes are in good condition Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine Hydraulic leaks can occur under high pressure Hydraulic leaks require special care and attention Use a piece of cardboard and a magnifying glass to locate sus pected hydraulic leaks Keep body and hands away from pinhole leaks or nozzles that eject hi...

Page 19: ... 4 000 pounds 1 818 kg ISO 21299 maximum GVW of 2 930 pounds 1 329 kg Seat Belt Anchorage ISO 6683 ISO 3776 2 ISO 3776 3 ROPS certification applies only when the roll bar is locked in the upright position Be aware there is no rollover protection when a folding ROPS is in the down position DO NOT remove the ROPS Alterations to the ROPS structure are not permitted Lower the roll bar only when absolu...

Page 20: ...nit is equipped with a safety interlock system This system Prevents the engine from starting unless the parking brake is engaged and SDLA control is in neutral Prevents the PTO from starting if the operator is not in the seat Prevents the power unit from driving if the parking brake is engaged Shuts off the PTO if the operator leaves the seat Shuts off the engine and fuel pump if the operator leav...

Page 21: ... that the engine is running As listed for each test engage or disengage the parking brake place the SDLA in neutral or out of neutral and sit on the seat or raise body weight from seat The engine should continue running or stop running as described for each test Tests 10 13 test the PTO function For each test turn the key to the RUN position do not start the engine As listed for each test place th...

Page 22: ...D Ignition Switch E Throttle Lever F Headlight Switch G PTO Switch H Parking Brake I Neutral Assist Lever J Front Hitch Lever Lock K Front Hitch Latch Lever L Auxiliary Hydraulic Quick Couplers M PTO Belt Tensioner Rod N High Low Shift Lever O Weight Transfer Select Lever P Primary SDLA Control Lever Q Secondary SDLA Control Lever R Steering Wheel S Hydraulic Cooler Fan Switch T Seat Slide Lever U...

Page 23: ...F Hazard Flasher Switch GG Horn Switch HH Front Hitch Valve II Foot Pedal JJ 3 Point Hitch Control Handle KK Left Rear Auxiliary Hydraulics Handle LL Right Rear Auxiliary Hydraulics Handle MM Rear Auxiliary Hydraulic Quick Couplers NN Rear 12V Switch On Off OO Rear 12V Switch Momentary On Off On PP Rear 12V 4 Pin Socket QQ Front 12V Switch On Off RR Front 12V Switch Momentary On Off On SS Front 12...

Page 24: ...gine is started and safe oil pressure develops If this light comes on during operation immediately shut off the engine Do not restart the engine until the problem has been located and corrected The water high temperature warning light activates when the temperature of the engine cooling systems reaches unsafe levels If this light comes on dur ing operation park the power unit turn the PTO off redu...

Page 25: ...easy to select and maintain The neutral assist on position is recommended when learning the operation of the power unit loading or unloading attaching and removing attachments and whenever the operator is unsure of the power unit s response to the task being performed Placing the neutral assist lever in the off position 1 disengages the neutral assist spring This position is designed for experienc...

Page 26: ...ower unit parked on level ground remove the ball pin A and push the shift lever forward to select low range 1 Move the shift lever to middle of the shift stroke to place the transaxle gears in neutral 0 Pull the shift lever back toward the operator to select high range 2 Ensure the shift lever is secured in the lock position at the end of each shift stroke Reinstall the ball pin A into the shift s...

Page 27: ... clockwise to turn the power unit to the right Hydraulic Cooler Fan Switch S The hydraulic oil cooler fan switch is normally set to the automatic thermostatically controlled position 1 This allows the thermostat to turn on the cooling fan when the hydraulic fluid reaches the set temperature The fan pulls air through the right fender next to the operator through the oil cooler and discharges the ai...

Page 28: ...ing the top 1 of the strobe 2 1 1 On 2 Off light switch turns on the strobe light Depressing the bottom 2 of the switch turns the strobe light off Slope Indicator Gauge CC The digital slope indicator gauge works with a bidi rectional slope meter to display the angle of a slope in degrees NOTE sudden changes in speed or direction may affect the slope value displayed Slope Warning Light DD The slope...

Page 29: ...ing forward press down on the rear por tion of the foot pedal 3 Point Hitch Rear Auxiliary Control Handles JJ KK LL 1 3 Point Hitch Lift 2 3 Point Hitch Hold 3 3 Point Hitch Lower 4 3 Point Hitch Float 5 Left Auxiliary Hyd Couplers Direction 1 6 Left Auxiliary Hyd Couplers Hold 7 Left Auxiliary Hyd Couplers Direction 2 8 Left Auxiliary Hyd Couplers Float if equipped 9 Right Auxiliary Hyd Couplers ...

Page 30: ...uator snow blower discharge chute angle The switches turn off and on the elec trical power to the front 4 pin socket Depressing the top portion 1 of the on off switch turns on electrical power to the 4 pin socket Depressing the bottom portion 2 of the switch turns off electrical power Depressing either the top 3 or bottom 4 momentary on switch turns on electrical power to the 4 pin socket Releasin...

Page 31: ... not use ether or starting fluids Use of starting fluids in the air intake system may be potentially explosive or cause a runaway engine condition Use of starting fluids could result in engine dam age and or personal injury The 4500 is equipped with an interlock system for operator safety The safety interlock system requires the parking brake to be engaged and the SDLA lever to be in the neutral p...

Page 32: ... traveling Return the SDLA control lever to the neu tral position to make a complete stop If the power unit is equipped with an optional foot pedal the foot pedal can be used to control speed and direction instead of the SDLA control lever If in the case of an emergency the power unit cannot be stopped with the SDLA control lever pull back the parking brake lever to engage the parking brake CAUTIO...

Page 33: ...t the location shown above When the belt is in place around the drive pulley push the PTO belt tensioner rod in to engage and tighten the belt Front Auxiliary Couplers CAUTION EQUIPMENT DAMAGE Dirt and other debris in hydraulic system can cause damage to the system Wipe clean the mating parts of the couplers before coupling Use protective rub ber plugs over hydraulic couplers when not in use If at...

Page 34: ... install the ball pin to prevent the shift lever from being accidentally moved to the neutral position Always use low range when operating on slopes of greater than 15 degrees Low range is recommended for most pulling push ing and slow travel High range is ideal for transport and light duty tasks 1 Park the power unit on level ground and engage the parking brake 2 Move the shift lever to the desir...

Page 35: ... duty implements non PTO powered can be used on the rear of a 3 point hitch equipped power unit 1 2 1 Lift Link 2 Stabilizing Link The 3 point hitch is equipped with adjustable lift links 1 to control the individual draw bars The stabilizing links 2 can be allowed to swing freely or can be locked at a desired position The 3 point hitch is equipped with three control han dles The inside handle rais...

Page 36: ...0 intermittent Attachments accessories and tire configuration may reduce the 4500 power unit s maximum angle of operation Refer to applicable operator s manuals for maximum angle of operation of the equipment Intermittent The engine may operate between 20 and 30 for up to 10 minutes If 10 minutes is reached the engine must be returned to 20 or less to assure proper oil lubrication After returning ...

Page 37: ...ARNING Operation in water mud snow or ice decreases power unit traction and increases the potential for unexpected difficulties or loss of control Reduce speed and exercise caution WARNING Operation on frozen bodies of water can be dangerous The machine could fall through the ice and cause the operator to drown Never operate on ice unless you have verified the thickness of the ice and that the tra...

Page 38: ... engine has been running it must be allowed to cool in order to prevent damage to the block and exhaust manifold Do not direct high pressure water at the engine air cleaner muffler radiator hydraulic oil cooler or any electrical components Allow the power unit and all components to cool before washing Refer to the specific service sections for proper cleaning techniques for the engine radia tor an...

Page 39: ...Debris Barrier 8 9 1 2 3 4 1 Engine Hood 2 Pump Cover 3 Right Pump Access Cover 4 Right Engine Cover 5 7 5 Left Engine Cover 6 Hydraulic Filter Access Cover 7 Seat 6 Lubrication Locations Grease Spray Lube Lubrication is required at the following locations Refer to the maintenance schedule for service intervals and amount of grease Refer to Specification section for grease type Center Pivot Steeri...

Page 40: ... If the hydraulic system is warm allow one hour for the hydraulic system to cool before checking the oil level Checking the oil level when the hydraulic system is warm will produce an inaccurate oil level reading 1 Attention After connecting a new attachment or kit that runs off the power unit s hydraulic system run the attach ment through a complete cycle then stop and check the hydraulic oil lev...

Page 41: ...et makes contact with the mounting surface Tighten the filter an additional 3 4 of a turn may require using a strap type filter wrench 10 Apply a thin film of clean oil to the gasket of the new small filter and screw the filter onto the filter head until the gasket makes contact with the mounting surface Tighten the filter an additional 1 turn may require using a strap type filter wrench 11 Clean ...

Page 42: ...leave the last two threads bare to prevent thread sealant from con taminating the hydraulic fluid 9 Reinstall the plug into the front transaxle and tighten 1 1 1 2 turns past finger tight approxi mately 35 40 ft lbs 48 54 Nm of torque 10 If the hydraulic filters are being changed with the oil proceed to Changing Hydraulic Oil Filters section before completing the remaining steps in this section 11...

Page 43: ...from con taminating the hydraulic fluid 8 Reinstall the plug into the rear transaxle and tighten 1 1 1 2 turns past finger tight approxi mately 35 40 ft lbs 48 54 Nm of torque 9 If the rear transaxle skid plate was removed to access the drain plug reinstall the skid plate 10 Reinstall the rear weights if equipped Servicing Closed Loop Hydrostatic Drive Circuit Attention Service or repair of the cl...

Page 44: ...vel is above the Full B mark drain some engine oil to achieve the proper level 10 Reinstall the dipstick and the oil fill cap and close the engine hood Changing Engine Oil And Filter 1 CAUTION Contact with engine oil can irritate your skin Wear protective gloves when working with engine oil If you come in contact with engine oil wash it off immediately CAUTION Oil is hazardous to the environment D...

Page 45: ...ine oil level after allowing the engine to cool for approximately 2 minutes Add oil if necessary Changing Air Filter Elements 1 CAUTION When the air filter elements are removed an open ing is created to the internal parts of the engine Be sure nothing falls into the canister that could make its way into the engine Have the new filter elements ready to install immediately after remov ing the old fi...

Page 46: ...e up any fuels spills and allow fuel vapors to dissipate before starting the engine Changing The In line Fuel Filter 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch 4 Turn the fuel shut off valve to the Off position A 5 Remove the lower rear frame cover 6 Loosen the hose clamps and remove the fuel filter A 7 Inst...

Page 47: ...tension must be adjusted Adjusting Fan Alternator Belt Tension 1 WARNING Avoid Personal Injury Fingers or loose clothing can get caught in rotat ing parts Shut off the power unit engine remove the ignition key and wait for all moving parts to stop rotating before working on the power unit Turn the battery disconnect A B switch to the Off position 2 Loosen the alternator adjust ment bolt A 3 Loosen...

Page 48: ...re in the radiator If coolant is spilled on skin or clothing change clothing and wash affected skin immediately CAUTION Coolant is poisonous to humans and animals and is hazardous to the environment Drain coolant into an approved container Dispose of used coolant in accordance with local laws Checking The Cooling System 1 Park the power unit on a level surface 2 Engage the parking brake and shut o...

Page 49: ...ollowing the proce dures in the previous section 2 Close the radiator drain valve leaving the drain hose in place 3 Add one can of radiator flush to the radiator and fill the radiator with clean water 4 Install the radiator cap start the engine and run until the engine reaches operating temperature 160 180 F 71 82 C 5 Shut off the engine and remove the key from the ignition switch 6 WARNING Hot co...

Page 50: ...iate medical attention If battery electrolyte is swallowed get medical attention immediately Drink large quantities of water followed by Milk of Magnesia beaten egg or vegetable oil DO NOT give fluids that would induce vomiting Removing The Battery 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch 4 Tilt the seat f...

Page 51: ...due to freezing 1 If possible remove the battery from the power unit before charging 2 Refer to the battery charger s manual for spe cific charging instructions 3 If electrolyte is expelled or excessive gassing occurs or if the temperature of the battery exceeds 125 F 52 C charging must be tem porarily stopped to permit cooling After cooling reduce the charging rate before starting the charger aga...

Page 52: ...nnect switch to the Off position Power Relay module J Case Fuse Position Fuse Circuit Top A 50 amp Key Switch TCM Bottom B 50 amp Rear Fuse Panel Supply A B 5 Tilt the seat forward and fasten in place with the seat prop 6 Remove the sealed fuse cap from the power relay module 7 Identify and pull the defective fuse from the socket 8 Insert a new fuse into the socket Be certain to use the correct am...

Page 53: ... occur to the power unit 9 Reinstall the sealed cover onto the fuse panel and lower the seat back down to the operating position 10 Turn the battery disconnect switch to the On position Replacing Fuses Engine 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch and allow the engine to cool 4 Turn the battery disconnec...

Page 54: ...o longer func tions the entire taillight must be replaced Replacing The Turn Signal Lights The signal lights used for the turn signal hazard flasher kit are equipped with LEDs and do not use a replaceable bulb If a signal light no longer func tions the entire light must be replaced Replacing The Strobe Light Bulb 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the ...

Page 55: ...hese conditions occur the drive belt will require replacement PTO Belt Tension Adjustment 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch 4 Pull out on the PTO belt tensioner rod to release tension on the belt tensioner linkage 5 Loosen the adjustment bolt A and rotate the tension adjustment link B clockwise to i...

Page 56: ...er to belt driven attach ments The clutch also provides braking action to stop the attachment when the PTO is disengaged or the operator presence circuit is interrupted For proper operation the air gap between the armature and the rotor must be set at 020 5 mm If the air gap is to narrow the clutch armature may drag when disengaged causing premature failure If the air gap is to wide the clutch may...

Page 57: ...ssemblies by rotating counter clockwise 4 Install the plastic plugs from the dual wheel kit into the inner dual wheel hubs on all four tires 5 If desired move the steering cylinder to the inner hole setting of the cylinder mount under the left front corner of the foot platform Torque to 150 ft lbs 203 Nm Outer Dual Wheel Installation 1 Remove the plastic plugs from the inner dual wheel hubs 2 Insp...

Page 58: ...erating the power unit Parking Brake Inspection Adjustment The parking brake tension must be set to require a minimum of 15 pounds 7 kg of force to engage the brake lever 7 clicks or less from the off position If less than 15 lbs 7 kg of force is required to engage the brake lever 7 clicks or less from the off position or if engaging the parking brake will not prevent the power unit from moving th...

Page 59: ...g on the seat so the operator presence switch is activated 8 Place the neutral assist lever in the On position to engage the neutral assist spring 9 Start the power unit and adjust the engine speed to approximately 2 000 RPM 10 Locate the neutral adjustment bolt A on the lower right side of the front frame right column panel directly below the neutral assist lever A 11 Loosen the acorn nut A sligh...

Page 60: ...ot start the engine A 8 Open the power unit s hood and locate the trac tor control module TCM The neutral switch input light A 2nd light down from the top on the left side of the TCM will be used as an indicator for when the neutral switch is on or off 9 Measure the B C distance between the front frame B and the pump arm C and record for refer ence 10 Move the SDLA lever slowly in the forward dire...

Page 61: ...and lubricate all points specified in the maintenance section Wipe off any excess grease or oil After all the above steps have been performed complete the preparation for storage by performing the steps for either long term storage 4 months or longer or short term storage less than 4 months Long Term Storage 4 Months or Longer 1 Change the engine oil to prevent damage that can be caused by acidic ...

Page 62: ...System Clean Engine Compartment Engine Radiator Replace Fuel Filter s Drain Water Sediment from Fuel Tank Hydraulic System Check Hydraulic Oil Level Check Rear Transaxle Oil Level Change Hydraulic Filters Change Hydraulic Oil and Rear Transaxle Oil Parking Brake Parking Brake Inspection Adjustment Electrical Replace Light Bulbs Clean Battery Terminals Compartment Inspection Inspect Operator Interl...

Page 63: ...g System Clean Engine Compartment Engine Radiator Replace Fuel Filter Drain Water Sediment from Fuel Tank Hydraulic System Check Hydraulic Oil Level Check Rear Transaxle Oil Level Change Hydraulic Filters Change Hydraulic Oil and Rear Transaxle Oil Parking Brake Parking Brake Inspection Adjustment Electrical Replace Light Bulbs Clean Battery Terminals Compartment Inspection Inspect Operator Interl...

Page 64: ...Service 64 Ventrac Maintenance Log Model Number ___________________ Serial Number Date Hours Description of Repairs Service Initials SERVICE ...

Page 65: ...SERVICE Service 65 Date Hours Description of Repairs Service Initials Ventrac Maintenance Log ...

Page 66: ...Blank Page ...

Page 67: ... Harness Kit Slope Indicator 32 0160 Harness Kubota WG972 32 0159 Harness Kawaski FD851D Fused Wire Reference Key Harness Section Identifier Black Wire White Wire Ground Splice or Connection All black wires that are part of the wire harness are part of the ground circuit However some components such as lights may be wired where black may be positive All other wires colors are as shown Black Ground...

Page 68: ...itch 5 AMP 10 Hyd Cooling Fan 25 AMP CB Rear Fuse Block Circuits Propane Valve Slope Indicator Sensor A B C D E F G H A B Ground Stud 1 A 001 A 003 A 002 A 006 A 007 A 004 A 008 A 009 A 010 A 011 A 025 A 014 A 015 A 016 A 017 A 018 A024 A 026 A 027 A 025 A 012 A 028 A 030 A 031 A 036 A 038 A 008 A 094 A 039 A 040 A 042 A 041 A 032 A 002 A 043 A 046 A 045 A 044 A 038 A 036 A 037 A 035 A 005 A 047 A...

Page 69: ...9 10 Directional Hazard B 096 B 095 B 008 B 034 B 035 B 036 B 037 B 038 J 035 J 036 J 037 J 102 C 034 L 038 Q 071 Q 073 Q 075 Q 077 Q 088 Q 097 Q 098 Q 097 Q 099 Q 100 Q 101 B 029 B 152 B 153 B 154 B 161 B 164 B 165 B 162 B 163 B 103 B 002 B 103 B 091 B 102 B 102 B 103 B 107 B 109 B 108 B 033 B 032 B 104 B 105 B 166 B 167 B 106 B 110 B 110 B 111 B 120 B 121 B 121 B 122 B 122 B 123 B 124 B 124 B 12...

Page 70: ...Flywheel Sensor Ignition Coil 1 Ignition Coil 2 Ignition Coil 3 Start Trigger G 235 G 242 G 241 G 244 G 238 G 248 G 249 G 250 G 252 G 256 G 257 G 240 G 254 Keyed Power B E 260 E 261 KILL TIMER 1 3 2 4 G 121 A B D E G C F H J K G 240 G 243 G 247 G 248 G 247 G 254 G 235 G 238 G 253 G 250 G 250 G 257 G 251 G 236 Diesel Pre Heat G 237 G 237 Ground Pwr Dsl Kill Switch Engine Run C B A F 211 Jumper wire...

Page 71: ... 4 Red Positive Negative Momentary Switched Reversing 1 2 3 4 30 0218 4 Pin Male Plug B C D E F G H I J 2 26 20 swa Plug Trailer 4 Pin Male Female Terminals TITLE Drawn By Date Sheet Size DIMENSION IN INCHES DO NOT SCALE DRAWING Angular 1 Hole Locations Geometry TOLERANCES Fractional XXXX 0 0005 XXX 0 005 NOTE THIS DRAWING CONTAINS PROPRIETARY INFORMATION WHICH MAY NOT BE DISCLOSED TO OTHERS NOR U...

Page 72: ...a reduced power state To Wake the TCM turn the battery disconnect switch off for 10 seconds and then back on A B C D E F G H J K L M N O Input Circuits Brake Switch A The light indicates the circuit is closed and the parking brake is engaged In order for this light to operate the key switch must be in the On position Neutral Switch B The light indicates the circuit is closed and the power unit s f...

Page 73: ...cted the TCM will automatically enable the Remote PTO function In this mode the PTO switch on the gen erator replaces the seat switch criteria for the PTO to function The parking brake must be engaged for the Remote PTO to function The following engine commands are engine spe cific Engine 12V Run M This light indicates that power is being sent to the engine control module in order for the engine t...

Page 74: ... the other lights turn on If no other lights turn on check the 5 amp fuse in slot 8 of the front fuse panel Replace this fuse if necessary If any other lights turn on you can start troubleshooting the rest of the TCM functions 3 To troubleshoot the circuits in the chart below the corresponding LED lights must be On for the circuit to function If any of the required LED lights are not on refer to t...

Page 75: ... not working Obstruction in the fuel line Fuel shut off solenoid not working Faulty injector pump Poor engine compression Engine runs rough Plugged or partially plugged air filters Plugged or partially plugged fuel filters Fuel tank vent not operating properly Stale dirty fuel OR wrong seasonal fuel mixture Insufficient fuel level Faulty fuel pump Dirty or faulty fuel injectors Faulty injector pum...

Page 76: ...o ensure it is turned on b If the battery disconnect switch was already turned on the TCM may be in Sleep mode Turn the battery disconnect switch off for 10 seconds and then back on to Wake the TCM c Check the 15 amp fuse in slot 10 of the front fuse panel Replace this fuse if necessary Next turn the key switch to the On position and check to see if any of the other lights turn on If no other ligh...

Page 77: ...dware missing on lift cylinder Hardware missing on SDLA lever links Steering is difficult Hydraulic oil level is low Plugged hydraulic oil suction filter Faulty steering cylinder Pump charge pressure is low Excessive load on hydraulic system Excessive noise in hydraulic system Hydraulic oil level is low Plugged hydraulic oil suction filter Wrong oil used in hydraulic system Cold weather allow powe...

Page 78: ...raulic oil level is low Brake not releasing Pump control arm connecting linkage loose or off Tow valve bypassing at hydraulic pump Universal joint at the engine hydraulic pump is loose Faulty hydraulic pump or motor Engine stalls whenever the SDLA control lever is moved forward or backward out of neutral Parking brake switch or neutral switch out of adjust ment ...

Page 79: ...h Brakes Hydro Dynamic Hydraulic Oil Filtration 10 Micron 25 Micron Controls Instrument Panel Steering Power PTO Power Take Off Electric w brake Throttle Control Cable Directional Control Speed Direction Lift Auxiliary S D L A Control Orientation Hand Gauges Tachometer Volt Water Temperature Fuel Speedometer Parking Emergency Brake Band Brake Other Features Turning Radius 39 99 cm Standard Tires A...

Page 80: ... 0037 1 Attention Engine Oil Recommendation ENGINE OIL SAE 10W 30 Premium Full Synthetic Fluid Type Capacity Filter 1 Filter 2 Engine Oil Synthetic 10W 30 3 9 quarts 3 7 liters 13 0267 Hydraulic Oil Front Transaxle Reservoir HydroTorq XL Synthetic Hydraulic Oil 12 1 quarts 11 5 liters Opt 3 point hitch 12 8 quarts 12 1 liters 21 0122 Suction filter 21 0124 Return filter Hydraulic Oil Rear Transaxl...

Page 81: ...chment 70 4112 Slope Indicator Kit 0 1 70 4101 Back Up Alarm Kit 0 0 Weather Cab 70 2009 Weather Cab Work Lights On Windshield Wiper on High 7 1 70 2005 2 Direction Signal Flasher Kit 8 0 70 2006 3 Strobe Light Kit 0 2 70 2006 6 Defrost Fan Kit 3 1 70 2009 51 Heater Kit Fan on High 8 5 Attachments 70 8015 EA Seeder Kit EA600 AeraVator 5 3 70 8025 12 Volt Actuator Kit HB580 Broom KX523 Snowblower 0...

Page 82: ... 81 B045 ET200 Turbine Blower B46 Belt 81 B046 HB580 Broom B48 Belt 81 B048 HM722 Mower B45 Belt 81 B045 HQ680 Tough Cut Mower B45 Belt 81 B045 KA160 Power Blower B52 Belt 81 B052 KC180 Stump Grinder B53 Belt 81 B053 KL480 Tiller B66 Belt 81 B066 KP540 Power Rake B48 Belt 81 B048 KX523 Snow Blower B50 Belt 81 B050 KY400 Trencher B53 Belt 81 B053 MC600 Rear Discharge Mower B47 Belt 81 B047 MJ840 Co...

Page 83: ...xpress or implied including but not limited to a warranty of merchantability or fitness for a particular purpose are made by V P I in connection with the manufacture or sale of its products The engine warranty is covered by its respective engine manufacturer Please refer to the engine manufacturer s war ranty statement that is included in the owner s manual The Ventrac turf equipment including any...

Page 84: ...is warranty vii any claims for lost revenue lost profit or additional cost or expense incurred as a result of a claim of breach of war ranty or viii attorney s fees The remedies of buyer set forth herein are exclusive and are in lieu of all other remedies The liability of V P I whether in contract tort under any warranty or otherwise shall not extend beyond its obligation as set forth herein V P I...

Page 85: ...ay deny you war ranty coverage if your power unit or a part has failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your power unit to a Venture Products Inc distribution center or service center as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have a que...

Page 86: ...oughout the power unit warranty period stated above Venture Products Inc will maintain a sup ply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of Venture Products Inc 10 Add on or m...

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