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venotec Abyzz A200, Operating Manual

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venotec Abyzz A200 Operating Manual Download Page 35

!

Spare parts 

!

 

Fig. 12: 

Exploded drawing (top)

 

Fig. 13: 

Screw and Nut (A200, right

)

 

1: 

Screw M6x16/Ti(4x) 

2: 

Pump head 

3: 

Impeller wheel 

4: 

Bearing bracket 

5: 

Pump head O-ring 

6: 

Bearing bracket O-ring (large) 

7: 

Bearing bracket O-ring (small) 

8: 

Bearing seat O-ring (2x) 

9: 

Bearing (2x) 

10: 

Compression bearing rubber seal  

11: 

Compression bearing 

12: 

Rotor 

13: 

Motor block (3m) 

14: 

Impeller wheel screw, M4x12/Ti, (fig. 13) 

15: 

Nut, M6/Ti (4x) (fig. 13) (only A200 models) 

You can order spare parts using the part numbers specified above whenever you 
need them. In addition, all spare parts can be found on our website. 

!

35

Summary of Contents for Abyzz A200

Page 1: ... Operating Manual A200 A200 AS A400 IPX 200 400 1 ...

Page 2: ...st venotec in relation to the products described in this manual shall be handled exclusively as per the guarantee conditions of the manufacturer The product specifications may deviate from the information in this manual due to technical improvements and innovations Valid as of 02 10 2020 2 ENGLISH ...

Page 3: ...se and general information 49 Installation of driver 50 Installation of pump 52 Commissioning 53 Run in phase 53 Description of control elements 54 Operation 55 Maintenance 58 Guarantee 65 Technical changes 66 Troubleshooting 67 Disposal 68 Technical data 69 Dimensions and weight 70 Materials 72 Spare parts list 73 Appendix 47 et seq Test report 80 3 ...

Page 4: ... 60 Fig 6b Disassembling impeller components 60 Fig 7a b Removed impeller component close up of bearing right 61 Fig 8 Disassembly of impeller wheel 62 Fig 9 Rear bearing seat guide lug and flushing opening 63 Fig 10 O ring position and assembly 64 Fig 11a b Dimensions pump A200 70 Fig 12a b Dimensions pump A400 71 Fig 13 Exploded drawing 73 Fig 14 Screw and nut 73 Fig 15 Flow chart 400W model 74 ...

Page 5: ... of this product for as long as possible please read this manual carefully and observe our recommendations Should the quality of the product not meet your expectations please contact the dealer who sold you the pump or contact us directly We recommend that you use the provided form to register your product with us so that we can provide you with the best possible service Please make sure that the ...

Page 6: ...zz connecting cable for Abyzz peripheral devices 1 Abyzz mains cable Model A400 1 Abyzz A400 pump with 3m or 10m cable 1 Abyzz A400 driver 1 Abyzz connecting cable for Abyzz peripheral devices 1 Abyzz mains cable Model IPX 200 1 Abyzz A200 pump with 10m cable 1 Abyzz IPX 200 driver with 10m mains cable 1 Mounting set with 4 screw anchors screws and distance rolls 1 Drill template Model IPX 400 1 A...

Page 7: ...g lifetime and meet the highest requirements and quality standards Our products are developed and manufactured in Germany Thus they deserve this label Made in Germany The electronic control unit has optimum operating properties In particular these properties include the following Variable speed range 0 100 Programmable control unit Dry run protection Soft startup Bus enabled interface Lockable plu...

Page 8: ...trally on the ACS display There are two D sub connectors on the bottom of the Abyzz A200 pump driver for this purpose The connection labelled Master is always connected in the direction of the ACS and the connection labelled Slave is always connected in the direction of the next Abyzz pump Abyzz interface AInt The Abyzz interface allows you to integrate your Abyzz pumps into existing control syste...

Page 9: ...ther Make sure that supply lines connectors and the driver are kept dry and protect the components from damage Do not work on cabling or the driver if you have wet hands Do not use the product if any of the people in the vicinity are in the water or if anyone is in contact with the water Check the product for damage before use Never use a product that you know is damaged Connect Abyzz products onl...

Page 10: ... wear rate Resulting damage is not covered by the guarantee The pump is not a self priming pump and must therefore always be installed below the water level Please observe all generally valid national and international requirements when installing the pump The maximum working pressure may not exceed 1 2 bar Prior to being placed into storage the product must be thoroughly cleaned with freshwater a...

Page 11: ...Please note that due to the driver switch on current you must not switch on multiple drivers on the same fuse at the same time Do not use multi socket strips and do not exceed the permitted connected load of your supply line under any circumstances Ambient temperatur and cooling The product can be used at ambient temperatures of between 2 C and 40 C To ensure sufficient cooling the driver should b...

Page 12: ...aced replace only with same type and rating 200 W Models 250V 2A T 400 W Models 250V 6 3A T Model A200 AS A400 The product has two separate safety fuses and a mains switch which are located on the connector element You must remove the IEC connector of the Abyzz mains cable before removing the fuses The IEC connector has a lock to prevent it from falling out Press the red lock unlock button on the ...

Page 13: ... or installed in a dry position On the intake side make sure that the water can flow in freely and protect the intake by means of a screen suitable for keeping coarse particles sand filter cotton fibres etc away from the impeller wheel When laying the piping make sure that there is at least 20cm of straight pipe on the intake side to allow the water to enter on a straight course This measurement o...

Page 14: ...guard these properties Connect the Abyzz mains cable with the driver plug the mains cable into a suitable earth wall socket and switch on the mains switch see fig 1a The LED flashes You can start and stop the pump in any operating mode by pressing the start stop button If the pump is running dry at more than a third of its output the dry run protection function is activated This function switches ...

Page 15: ... lifetime and the lowest possible current consumption Simply press a button to switch the display back on The overview changes every 2 seconds as follows and displays the following operating data Straight from factory Run in 15 Stopped at 0 Power 4W Stopped running and setting for power consumption Stopped at 0 Temp 26C Driver temperature Stopped at 0 Status OK NA Driver status and ACS adress if g...

Page 16: ... the speed using the up and down buttons If you want to store the new speed permanently press M The set value is then retained by the system The start stop setting is stored automatically so that the pump automatically starts in its previous operating mode following an interruption in the operating voltage or if the mains switch is switched off If you want to enter the menu to view operating data ...

Page 17: ...ds at a set interval c Random The pump changes speed within a range defined by a minimum and maximum value at a set time Once you have selected the operating mode press the start stop button You are then asked to enter the required data minimum and maximum power time interval Confirm each setting by pressing the start stop button When you are finished the settings are saved automatically and the s...

Page 18: ... Fig 4 Overview of messages 18 ENGLISH ...

Page 19: ...oming trapped Do not place any metallic parts near to the impeller Abyzz pumps are practically maintenance free if used properly If the flow rate drops there may be particles of dirt that need to be removed in the impeller wheel Also slight vibrations can be an indication that the impeller wheel is dirty To clean it separate the pump head from the motor 4 screws on the front see fig 4 and remove t...

Page 20: ... Fig 4 Pump with pump head A200 20 ENGLISH ...

Page 21: ... Fig 6a Loosening of impeller components Fig 6b Disassembly of impeller components 21 ...

Page 22: ... you need to disassemble the impeller wheel use a suitable Allen wrench to undo the retaining screw fig 8 and pull the impeller wheel off the shaft This screw is made of titanium and must not be replaced by another screw Fig 8 Disassembly of impeller wheel 22 ENGLISH ...

Page 23: ...r If necessary push the bearing into position with a blunt object e g the handle of a screwdriver Make sure that the O ring for the vibration isolation and sealing fig 10 is in the right position before reassembling the pump Fig 9 Rear bearing seat guide lug and flushing opening O rings and rubber parts suffer from unavoidable aging and should be replaced as required These parts are listed in the ...

Page 24: ...the bearing bracket is flush with the flange Screw the pump head back onto the motor block The screws must be tightened crosswise to create even pressure on the O ring seal and to ensure impermeability In systems that are constantly and intensively subjected to limescale e g hard coral ponds the pump must be regularly descaled 24 ENGLISH ...

Page 25: ...t non prepaid deliveries Such deliveries will be sent back without being processed The guarantee covers material functional and production faults that can occur when using the product as intended If does not cover transport damage claims for compensation above and beyond compensation for the product itself or damage resulting from improper use negligence incorrect installation or interventions and...

Page 26: ...ing from upstream external electronic components or damage resulting from damp in the driver Motor damage due to inappropriate disassembling and or reassembling Motor damage due to operation in inappropriate mounting positions Motor damage due to water flowing back into the outlet Damages due to neglect and or inappropriate cleaning Damages due to unauthorized opening of driver housing Damages due...

Page 27: ...uses faulty a Check the mains connection b Replace the fuses If the fault cannot be rectified e g if the fuses are repeatedly faulty there is a driver fault In this case please contact the service team Status COMM FU a Control unit communications failed a Switch off the device and switch back on after 10 seconds Status Imax a Overcurrent fault motor overloaded a Check motor to make sure that it ca...

Page 28: ... reporting to the EAR Germany registry of old electrical equipment is DE 16546900 If you do not want to dispose of the product through us you must bear the costs of disposing of the product in accordance with legal requirements In doing so you release us from our obligations as per Section 10 Paragraph 2 of the ElektroG Electrical and Electronic Equipment Act and absolve us from all upcoming claim...

Page 29: ...00 W 4 400 W Operating voltage 230V 50 60Hz 230V 50 60Hz For details see the characteristic curves in the appendix fig 15 et seq The measured values were determined using the test system of the manufacturer fig 17 The following calibrated devices were used for the measurement process Power test Zimmer LMG 310 Quantity measurement Krohne Optiflux 2100C Discharge flow speed Dorstmann P670 Pressure t...

Page 30: ... Dimensions and weight Fig 11a b Dimensions pump A200 30 ENGLISH ...

Page 31: ... 31 ...

Page 32: ... Fig 11c d Dimensions pump A400 32 ENGLISH ...

Page 33: ... All dimensions in millimeter mm 33 ...

Page 34: ...tact with the medium being conveyed Housing Pump head Impeller wheel ABS GF 20 Flushing line PVC Shaft WCNi Impeller Titanium grade 2 Screws Titanium grade 2 Bearings SSIC O ring Bearing seat Device feet NBR CR EPDM Motor cable PU Jointing compound PU 34 ENGLISH ...

Page 35: ...large 7 Bearing bracket O ring small 8 Bearing seat O ring 2x 9 Bearing 2x 10 Compression bearing rubber seal 11 Compression bearing 12 Rotor 13 Motor block 3m 14 Impeller wheel screw M4x12 Ti fig 13 15 Nut M6 Ti 4x fig 13 only A200 models You can order spare parts using the part numbers specified above whenever you need them In addition all spare parts can be found on our website 35 ...

Page 36: ... Fig 14 Flow chart 200W models 36 ENGLISH ...

Page 37: ... Fig 15 Flow chart 400W models 37 ...

Page 38: ... IPX400 complies with the following specifications EG Richtlinie EMV 2004 108 EG Applied harmonized standards DIN EN 61000 6 1 DIN EN 61000 6 2 DIN EN 61000 6 4 DIN EN 61000 3 2 This is a EMI class A product In some environments it can cause electromagnetic interference In this case it obligates to the user to perform adequate measures 38 ENGLISH ...

Page 39: ... 39 ...

Page 40: ... 40 ENGLISH ...

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