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CHARPT 3

ASSEMBLY OF VEHICLE

TECHNICAL DATA (

Basic/Golf )

Vehicle Weight in Running Order (with Battery)
• MADTRUCK ......................................... 73kg/ 66 kg
• Max load allowed......................................................... 110 kg/110Kg
Dimensions
• Total length ..............................................................1510 mm/1426 mm
• Overall width.............................................................715 mm/715 mm
• Total height MADTRUCK closed..................570 mm/570 mm
• Total height MADTRUCK min ..................... 1280mm /950 mm
• Total height MADTRUCK max ...................

1280mm /1096 mm

• Seat height min...........................................................750 mm/750 mm
• Seat height max..........................................................800 mm/800 mm
Battery Capacity
• MADTRUCK .................................. 60V-20Ah Lithium / 60V-20Ah Lithium

Summary of Contents for MAD TRUCK

Page 1: ......

Page 2: ...ereinafter referred to as MADTRUCK It also contains the rules for periodic maintenance that will help maintain the MADTRUCK in perfect working order MADTRUCK each has a copy of the booklet The content of the booklet is not binding The manufacturer reserves the right to change data and technical features of this model at any time and without notice so it is not required to promptly update the bookl...

Page 3: ...ought by train on the bus etc The MADTRUCK will offer the best performance on smooth at surfaces You can always help the MADTRUCK during the inclines pushing with their feet and using it as a traditional electric vehicles Be sure to use the MADTRUCK as safely and to watch out for pedestrians who meet Observe all local and state laws regarding the use of electric vehicles Read and understand all WA...

Page 4: ...2 CAUTION There are two versions of the MADTRUCK the first is basic version approved version it is approved for road use the second exclusively for use in golf course ...

Page 5: ...3 Basic version Golf version ...

Page 6: ... a driver of a weight not exceeding 110 kg The MADTRUCK if misused without com plying with the manual it can get you in serious injury permanent and or death MANUAL The manual must be read carefully before by an adult who must inform and educate the child to the proper use of the MADTRUCK The child must if able however to read the manual to feel responsible This manual contains useful information ...

Page 7: ...RODUCTION 1 CAUTION 8 SYMBOLS 8 GENERALITY 9 SAFETY TIPS AND RECOMMENDATIONS 9 ECO DRIVING 18 KNOWLEDGE OF THE VEHICLE 19 MAIN ELEMENTS 20 CONTENTS of THE BOX 21 TECHNICAL DATA Basic Golf 22 WIRING DIAGRAM 25 ASSEMBLY OF VEHICLE 27 ...

Page 8: ...UNTING SADDLE 33 HOW TO FIX THE WOOD FRAME GOLF BAG SUPPORT 34 GOLF BAG SUPPORT 35 HOW TO SECURE THE GOLF BAG 37 OPERATION AND CONTROL VEHICLE 38 BATTERY CHARGING 39 STARTING 41 THROTTLE CONTROL AND FRONT BRAKE 43 HOW TO USE THE DIRECTIONAL LOCK 44 REAR BRAKE CONTROL 45 METER AND MULTI FUNCTION SWITCH 46 BRAKING SYSTEM 50 MAINTENANCE GENERALITY 51 ...

Page 9: ...DISPOSAL 55 BATTERY DISPOSAL 55 APPROPRIATE CLOTHING 56 ADJUSTMENTS 57 ADJUSTING THE FRONT BRAKE 57 TIGHTENING THE CHAIN 59 ADJUSTING THE REAR BRAKE 60 SEAT HEIGHT ADJUSTMENT 61 WHAT TO DO IN CASE Of EMERGENCY 62 TROUBLE SHOOTING 63 NOTE SIZE FOR BASIC VERSION 66 NOTE SIZE FOR GOLF VERSION 67 ...

Page 10: ... gloves knee pads the elbow pads proper footwear and not try to overcome your skills A careful guy is a smart guy SYMBOLS SAFETY WARNING Not comply with the notes marked with this symbol could result in danger to the person INTEGRITY VEHICLE Not comply with the notes marked with this symbol could result in serious damage to the vehicle and the withdrawal of the warranty ENVIRONMENTAL PROTECTION Be...

Page 11: ... durability of MADTRUCK depend on its correct use and methodical application of the maintenance rules listed Before carryingout any USE or small MAINTENANCE to do always with the help of an adult you are advised to read carefully in all its parts this MANUAL In case of loss or deterioration of the manual you need to request a new copy of the retailer CAUTION SAFETY TIPS AND RECOMMENDATIONS Facts t...

Page 12: ...ive at night If you wear prescription glasses you check by an adult their cleanliness and suitability of their use on the vehicle MADTRUCK is designed to carry a maximum weight of 110 kg It is forbidden to carry passengers Always keep in perfect your MADTRUCK It will help you keep it longer in full working order and ready to meet your entertainment Remember to always wear a helmet gloves knee pads...

Page 13: ...and therefore dangerous If you were to stick small pieces of the saddle or metal parts or plastic not swallow and do not bite and still call an adult for repairs When parties make sure there are people nearby and that children if present are kept at a safe distance and under the control of an adult Follow the directions of the adult who is overseeing the use you make of the vehicle The MADTRUCK is...

Page 14: ...s so it can t be used on city streets and highways It is permitted to use on roads open to traffic ordinary Do not make rides or races This is a product ELECTRIC Prevent the electrical and electronic components coming into contact with the water Do not drive close to rivers and fords do not though of reduced depth Use the MADTRUCK in flat routes without bumps potholes and jumps DRIVING CONDUCT Do ...

Page 15: ...ion in alertness and or a decline in physical abilities providing dangerous situations for themselves and for others Always ride at a proper speed and according to your ability Always ride at a speed as to allow you to stop safely Start to brake at a sufficient distance from obstacles so you do not have to perform abrupt that may affect control of MADTRUCK Remember to release the throttle before b...

Page 16: ...ccidentally find your sides ON THE VEHICLE NOT BRING Do not wear loose clothing scarves necklaces or other objects with chains and or long laces Do not wear flip flops or clogs ON THE VEHICLE NOT BRING Do not wear loose clothing scarves necklaces or other objects with chains and or long laces Do not wear flip flops or clogs Do not carry your mobile phone or other electronic means Passengers or sma...

Page 17: ...hen you move to hand the MADTRUCK remember to grab the knobs of the handlebar incline towards you the means and proceed with caution Do not leave the battery near fire or near heat sources Prevent damage to the battery to avoid any situation to use a charger defective or malfunctioning Do not place the MADTRUCK on the ground and make sure the stand rests on safe ground no mud or sand CORRECT USE o...

Page 18: ...and descents of steep slope Get onto in land you do not know the features Driving while intoxicated or under the influence of drugs or medicines that may decrease the rate of reaction altering the state of consciousness your judgment or decrease the physical strength Drive in non perfect physical and or mental Healthy or distract to look around losing sight of your way Drive if you are sleepy Driv...

Page 19: ... feet on the ground while comfortably sitting on the saddle After wearing the appropriate clothing shoes and protective equipment helmet knee pads elbow pads and gloves motorcycle If you can easily to operate the brake lever and the throttle and you have well understood which lever operates the front brake and which the rear brake lever If you can easy to use the throttle and you understand its op...

Page 20: ...ow the inspection and before leaving see Chapter 3 Maintenance and checks ECO DRIVING The noise and the pollution produced by each vehicle depends on a large extent on how it is conducted We recommend that you drive on a regular basis without strong acceleration and deceleration While driving avoid anything that might disturb people and animals ...

Page 21: ...19 CHARPT 3 ASSEMBLY OF VEHICLE KNOWLEDGE OF THE VEHICLE TOPIC INDEX MAIN ELEMENTS BOX CONTENTS COMMANDS TECHNICAL DATA WIRING DIAGRAM ...

Page 22: ...20 CHARPT 3 ASSEMBLY OF VEHICLE MAIN ELEMENTS ...

Page 23: ... 585mm The box contains the following components 1 MADTRUCK Golf 2000W 60V MADTRUCK Basic 2000W 60V 2 Tool Kit 3 User manual 4 40 amp fuse 5 Seat and saddle frame 6 Headlight Basic version 7 Back light Basic version 8 Horn 9 Speedometer Basic version 10 Carring bag Optional 11 Support for golf bag Golf version ...

Page 24: ... allowed 110 kg 110Kg Dimensions Total length 1510 mm 1426 mm Overall width 715 mm 715 mm Total height MADTRUCK closed 570 mm 570 mm Total height MADTRUCK min 1280mm 950 mm Total height MADTRUCK max 1280mm 1096 mm Seat height min 750 mm 750 mm Seat height max 800 mm 800 mm Battery Capacity MADTRUCK 60V 20Ah Lithium 60V 20Ah Lithium ...

Page 25: ...5 Km Depends on the environmental factors and artificial factors Full speed MADTRUCK 45Km h 25 Km h Charging Time MADTRUCK 5 8 h Charge voltage 110V 240V front and rear brake hydraulic disc brake mechanical disc Brushless Motor MADTRUCK 2000W brushless 60V 20A Transmission chain Crown Gear MADTRUCK 70 z Maximum Torque MADTRUCK 5 1 Nm 6 2 Nm ...

Page 26: ...24 CHARPT 3 ASSEMBLY OF VEHICLE folding frame high strength steel Size Tires 145 70 6 Platform Wooden ...

Page 27: ...25 CHARPT 3 ASSEMBLY OF VEHICLE WIRING DIAGRAM 1 Controller 2 DC DC Converter 3 Cable BASIC VERSION ...

Page 28: ...26 CHARPT 3 ASSEMBLY OF VEHICLE Golf version ...

Page 29: ...E TOPIC INDEX OPENING of THE HANDLEBAR POSITIONING KNOBS ON THE HANDLEBAR HEIGHT ADJUSTMENT of THE HANDLEBAR ACCESS AND ACTIVATION BATTERY AND ENGINE MOUNTING SADDLE HOW TO FIX THE WOOD FRAME GOLF BAG SUPPORT GOLF BAG SUPPORT HOW TO SECURE THE GOLF BAG ...

Page 30: ...28 CHARPT 3 ASSEMBLY OF VEHICLE OPENING OF THE HANDLEBAR The MADTRUCK is shipped folded with the handlebars disassembled fig A Basic version is the same as golf version ...

Page 31: ...29 CHARPT 3 ASSEMBLY OF VEHICLE Turn the steering bar up Then turn the quick release wrench upward and clockwise Press the quick release wrench down again fig B ...

Page 32: ...30 CHARPT 3 ASSEMBLY OF VEHICLE HOW TO FOLDTHE HANDLEBAR Basic version is the same as golf version After folding as shown in the picture ...

Page 33: ...NDLEBAR Golf version only By turning the knob indicated and turning counterclockwise you can adjust the handlebar height by raising or lowering When the adjustment has been MADTRUCK Golf tighten the knob by turning clockwise Make sure the steering bar is tight ...

Page 34: ...NGINE Approved version is the same as golf version The battery and the engine are already positioned on MADTRUCK Golf To access the battery and to the motor is necessary to raise the platform as shown in fig To activate the electric circuit insert the fuse supplied kit ...

Page 35: ...LE MOUNTING SADDLE Approved version is the same as golf version Enter the full frame of the saddle on the bush hole steering it into the groove Once you positioned the saddle screw the two knobs one for side provided until no loose ...

Page 36: ...E HOW TO FIX THE WOOD FRAME GOLF BAG SUPPORT WOOD FRAME 1 Place the wood box on the bracket 2 Insert the nuts into the mounting holes 3 Tighten the nuts Remember to connect the wire of turning light correctly before assemble the box ...

Page 37: ...EMBLY OF VEHICLE GOLF BAG SUPPORT 1 Take out the bracket of the golf bag then align the mounting hole on the bracket with the mounting hole on the frame 2 Insert the M6 bolts into the mounting holes 3 Install the nuts ...

Page 38: ...36 CHARPT 3 ASSEMBLY OF VEHICLE ...

Page 39: ...37 CHARPT 3 ASSEMBLY OF VEHICLE HOW TO SECURE THE GOLF BAG Two belts are provided on the bag holder The golf bag is simply placed on the holder and the clasp is fastened As shown in the figure ...

Page 40: ...X BATTERY CHARGING STARTING THROTTLE CONTROL AND FRONT REAR BRAKE CONTROL BRAKE REAR BRAKE CONTROL METER AND MULTI FUNCTION SWITCH BRAKING SYSTEM MAINTENANCE GENERALITY MAINTENANCE AND CHECKS TO BE CARRIED CHECKS AFTER CLEANING SCHEDULED MAINTENANCE VEHICLE DISPOSAL BATTERY DISPOSAL ...

Page 41: ... as follows Make sure that the MADTRUCK is off Open the connection to load 1 located at the right of the MADTRUCK under the platform Insert the plug with the three contacts in the attack of MADTRUCK 2 and to insert the AC plug 3 into a power outlet on the wall Once attached the charger has a little red indicates that the loading process When the light turns red to green you can unplug the charger ...

Page 42: ...40 CHARPT 4 OPERATION AND CONTROL VEHICLE Approved version is the same as golf version 1 2 3 ...

Page 43: ...N AND CONTROL VEHICLE STARTING Insert the key into the ignition switch and turn to the right For basic version You must also turn on the ready switch in second step At this point the MADTRUCK is ready for use Ready switch ...

Page 44: ...42 CHARPT 4 OPERATION AND CONTROL VEHICLE ON OFF ...

Page 45: ... grip throttle and the rear brake is located on the right handlebar Turn the knob 1 to increase the speed and release to decrease Pull the lever 2 of the front brake to brake with the front wheel CAUTION Do not twist the throttle in a sudden the vehicle is equipped with high performance motor Turn the throttle slowly 2 1 ...

Page 46: ...RATION AND CONTROL VEHICLE HOW TO USE THE DIRECTIONAL LOCK We have a directional lock for the basic version When we use it turn the handlebars to the right to the end and then turn the lock core with the key Lock hole ...

Page 47: ...E REAR BRAKE CONTROL The rear brake is located on the left handlebar Pull the brake lever posteirore to curb with the rear wheel The approved version is hydraulic disc brake The golf version is the mechanical disc brake Rear brake Rear brake ...

Page 48: ...ERATION AND CONTROL VEHICLE METER AND MULTI FUNCTION SWITCH For basic version It is equipped with meter and ready function Ready switch Indicator control horn horn High low speed selector switch Ready indicator lamp ...

Page 49: ...VEHICLE Bacis version Electricity display decreases in turn from right to left When battery power is less than 20 please charge it as soon as possible Left turn indicator Battery indicator Right turn indicator Speedometer Trip Trip time ...

Page 50: ...48 CHARPT 4 OPERATION AND CONTROL VEHICLE For golf version It is equipped with coulombmeter horn coulombmeter ...

Page 51: ...TION AND CONTROL VEHICLE Golf version Electricity display decreases in turn from the top down When battery power is the last drop or the battery logo flashes in the lower left corner please charge it as soon as possible ...

Page 52: ...t lever activates the rear brake Be sure to release the throttle before braking The braking system consists of a mechanism that removes power to the motor when operating the levers on the handlebars To replace the brake pads please consult your dealer Park Brake Basic version Stop the vehicle Then reposit the stand Fully pull the brake lever press A and B A and B are parking brake wrench If you wa...

Page 53: ...ine maintenance However it is important to remember some warnings Maintenance should always be performed by qualified personnel Always use original spare parts Service should be performed with MADTRUCK on the stand AND OFF In case of breakage and or loss of the stand do not replace it with make shift equipment ask the dealer to the original piece ...

Page 54: ...stem meets without binding Check the brakes for proper operation manually move the the MADTRUCK and operate sudden braking check that the brakes will respond Check that all parts of the MADTRUCK are in place and secure Beware if you fell check first of all your health and then the MADTRUCK Remember that even a small pain or a small injury must be checked and disinfected In the event of malfunction...

Page 55: ...ATION AND CONTROL VEHICLE Check the wear of the tires and their pressure Check the wear of the brake and accelerator cables Check the play on the throttle and brake cables and if necessary make appropriate adjustments ...

Page 56: ...RUCK is a good idea Lubricate the pivot points on the suspension Perform a perfect cleaning and drying of the chain unit crown pinion followed by a good greasing in order to maintain as long as the good condition of these organs Dry well any metal parts subject to corrosion oxidation etc ...

Page 57: ...l centers When disposing of the vehicle or its parts must Place the motorcycle on a recycling laundering BATTERY DISPOSAL The MADTRUCK is marked with the symbol of recycling on the disposal of electrical and electronic equipment This means that this product should be brought at a collection point in accordance with Directive 2002 96 EEC so that it can be recycled or dismantled in order to reduce t...

Page 58: ...earing protection for the knees and elbows Only after having worn a helmet possibly full or face protection but certainly homologated Dot ANSI Z90 1 Snell fastened Only after having worn a pair of homologated glasses VESC8 with shatterproof lenses and ventilated to protect your eyes from any stones from vehicles ahead or insects Only after wearing a good pair of gloves that may avoid scratches on ...

Page 59: ... CHARPT 5 ADJUSTMENTS ADJUSTMENTS TOPIC INDEX ADJUSTING THEFRONT BRAKE ADJUSTING THE REAR BRAKE TIGHTENING THE CHAIN ADJUSTING CLEARANCE of THE HANDLEBARS SEAT HEIGHT ADJUSTMENT ADJUSTING THE FRONT BRAKE ...

Page 60: ... The clearance on the front brake lever should be 5 to 6 mm The adjustment must be performed as follows In the driving position to verify the clearance if the stroke was superior turn register A on the brake lever Attention After each adjustment tighten the locknut For the adjustment of the tension of the brake cable to act on the bolt B so that operating the lever on the handlebar braking is imme...

Page 61: ...ep it clean of deposited dirt and lubricate If the chain is too much little tensioned restore proper tension by doing the following Loosen the nut A Turn the nut B by restoring the correct chain tension Act on the same nut located on the opposite side taking it in the same position of the previous Check the wheel alignment Tighten the nut A ...

Page 62: ...ke lever should be 5 to 6 mm The adjustment must be performed as follows In the driving position to verify the clearance If the stroke was superior turn register A on the brake lever Attention After each adjustment tighten the locknut For the adjustment of the tension of the brake cable to act on the bolt B so that operating the lever on the handlebar braking is immediate and that the wheel rotate...

Page 63: ...GHT ADJUSTMENT For the height adjustment of the saddle loosen knob 1 in order to raise or lower the saddle to the desired position Once you have found the correct position tighten the knob 1 Golf version is same as approved version 1 ...

Page 64: ...62 CHARPT 6 WHAT TO DO IN CASE Of EMERGENCY WHAT TO DO IN CASE Of EMERGENCY TOPIC INDEX TROUBLE SHOOTING ...

Page 65: ...ttery Electrical problem Check all connectors The rear wheel does not rotate The transmission chain is broken Replace the drive chain Problem in the engine Check the engine The engine switches off during use The break of the circuit is tripped Release the throttle and wait until it cools down The distance traveled by a charge is too short The battery is not fully charged Recharge the battery ...

Page 66: ...distance traveled by a charge is too short The covered surfaces are scope Along paths not uphill Frozen battery Take measures to get the battery temperature back to normal Accelerating feel a strange noise Tension the drive chain Old battery or ruined Replace the battery ...

Page 67: ...AUSE REMEDY The vehicle stops brusquely while in use Blown fuse Replace the fuse Cable damaged Check and repair or replace the cable The battery do not receives the charge Low battery Replace the battery Broken battery charger Replace the battery charger ...

Page 68: ...66 CHARPT 6 WHAT TO DO IN CASE Of EMERGENCY NOTE SIZE FOR BASIC VERSION ...

Page 69: ...67 CHARPT 6 WHAT TO DO IN CASE Of EMERGENCY NOTE SIZE FOR GOLF VERSION ...

Page 70: ...68 CHARPT 6 WHAT TO DO IN CASE Of EMERGENCY Edition December 2019 ...

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