Veleon E-Motion, User Manual

Page: 75 / 98

Maintenance and repair
69
Maintenance log
To prevent an unwanted system start, remove the battery before you start to repair or maintain the
Veleon!
The maintenance log serves as a guide for the workshop carrying out the individual maintenance work
on the Veleon. Die inspections logs (from page 73) contain the same inspection steps and should be
used for the written documentation of the individual maintenance work.
Component Inspection Test Maintenance Rejection Measures if rejected
Chassis
Tires check condition of
tires Tire pressure check Tire pressure too
low/too high, pattern
depth too low adjust tire pressure,
replace tire
Brake fluid check fluid level too little Top up brake fluid,
take out of service if
damaged and repair
brake system
Brake pads check Brake pads
wear limit Wear limit reached
(<0,8 mm) Replace brake pads
Brake discs check brake discs
wear limit Wear limit reached
(<1,5 mm) Replace brake disc
Braking system Check fastening Functional check loose Retighten screws
Parking brake Functional check Brake effect
insufficient Check brake lever
cams, if necessary.
Adjusting brake levers
Rims Check for loose
spokes Spokes loose Pull up spokes
Wishbones Check for damage,
check for clearance in
the joints Damaged, clearance in
the joints In case of damage:
replace part, in case of
clearance: jacks or ball
head replacement
Steering knuckles Check for damage,
check for clearance in
the joints Damaged, clearance in
the joints In case of damage:
replace part, in case of
clearance: jacks or ball
head replacement
Ball heads Check for damage,
check for clearance Damaged, clearance in
joint head Replacing ball head
Handlebar, stem Check fastening loose Retighten screws
Steering headset Check for damage Functional check Lubricating and
adjustment loose Retighten screws
Cable steering Check tension, check
for damage adjust tension,
retighten clamping
screws Cables have too much
clearance, cables are
damaged Adjust cable tension
and toe angle, replace
cables
Rod steering Check for damage,
check for clearance adjust toe angle Excessive clearance in
the rods or joints,
damaged joint sleeves Replace rods, replace
joints, replace joint
sleeves
Tilting system Functional check Cleaning and lubricating
guide bolts, adjusting
Bowden pull Wedge is hard or
impossible to move,
too much clearance in
level 3 Remove the wedge,
clean everything, oil
bolts lightly, adjust
Bowden pull
Damper Check for damage Functional check Maintenance according
to manufacturer damaged Repair or replace part