ibis Hakkaliigi Disc 700CC Instruction Manual Download Page 1

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I N S T R U C T I O N

B O O K

N o t e s o n T u n i n g a n d M a i n t e n a n c e o f I b i s B i c y c l e s , R e v . E

Summary of Contents for Hakkaliigi Disc 700CC

Page 1: ...I N S T R U C T I O N B O O K N o t e s o n Tu n i n g a n d M a i n t e n a n c e o f I b i s B i c y c l e s R e v E ...

Page 2: ...Instruction Manual Notes on Tuning and Maintenance of Ibis Bicycles Rev E Reprinting Permitted if Source Quoted ...

Page 3: ...e with enhanced functions and additional information http tinyurl com lput6oh Information on legacy Ibis models available at http tinyurl com lput6oh Contents 2 4 5 6 7 8 27 8 23 28 31 32 33 34 37 38 39 40 41 42 44 46 48 53 54 54 56 57 58 59 Introduction Build Geometry Quick Specs Sizing Guide Bike Setup Tips and Tricks Cable Routing Ride Fork Setup Fork Air Pressure Chart Rear Shock Set Up Rear S...

Page 4: ... tube and steerer ZS44 upper EC49 lower 12 x 142mm Maxle rear axle 160mm post mount left dropout carbon fiber Frame Geometry Chart Size Small Medium Large X Large Seattube A 14 5 17 19 21 Toptube B 564 mm 584 mm 605 mm 625 mm Headtube C 78 mm 94 mm 100 mm 115 mm Chainstay D 435 mm 435 mm 435 mm 435 mm Seat Angle E 73 73 73 73 Head Angle F 71 71 71 71 Wheelbase G 1045 mm 1066 mm 1087 mm 1107 mm Sta...

Page 5: ...EIGHT IN HEIGHT CM 47 4 11 5 2 150 157 50 5 0 5 4 150 157 53 5 3 5 8 150 157 55 5 7 5 11 150 157 58 5 10 6 2 150 157 61 6 1 6 6 150 157 Ibis Mountain Bike Sizing Guide FRAME SIZE HEIGHT IN HEIGHT CM Small 5 0 5 5 152 165 Medium 5 4 5 9 163 175 Large 5 9 6 2 175 188 X Large 6 0 6 6 183 198 ...

Page 6: ...otherwise the dropper cable is external The housing needs to be fished through the frame before you mount the fork The housing provided in Ibis build kits is a little longer than you need and works fine as a pilot With no fork installed insert the housing into the cable exit hole that is under the upper shock mount When the cable gets to the head tube use your finger to guide the cable through the...

Page 7: ...ties Build the bike with the cables dangling and when you are ready feed the derailleur cable through the housing Once you ve got your cables routed through the upper shock mount area up to four cables you have two choices in how to proceed You can use our nifty Ripley Dice a clean system to hold all the Ripley cables snug and guide them where they need to go The dice have letters indicating which...

Page 8: ...rake levers are most likely set up opposite to the rest of the world i e front brake on the right hand side of the handlebars and rear brake on the left hand side For you folks we recommend you route the rear brake line directly from the lever on the left hand side of the handlebar to the left side of the down tube attaching it using existing guides The line will have a slightly tighter radius tha...

Page 9: ...unted dropper We spec the KS LEV Integra We generally recommend you run your brake on the exterior along the left side of the down tube The Mojo HD3 uses our new versatile cable port system for cable routing We have several port styles available depending on your drivetrain and dropper configuration Mojo HD3 Driveside Cable Routing Mojo HD3 Non Driveside Cable Routing ...

Page 10: ...two other hydro ports at the bottom left side of the down tube and seat tube and fish the dropper tubing through to the seat tube Connect as normal If you re using Shimano s new side pull front derailleur route it through the drive side of the down tube and then out at the bottom of the drive side For top mount front derailleurs use the top tube for entry and exit for the derailleur cable Note tha...

Page 11: ...e Set Up Tips and Tricks Mojo HD3 Routing Bike Set Up Tips and Tricks Mojo HD3 Routing Mojo HD3 Brake Cable Routing Mojo HD3 1x Cable Routing 2X routing on the HD3 is the same as the Tranny29 as shown on page 23 ...

Page 12: ...ke to route the rear derailleur housing before the two halves of the frame are assembled and before you install your BB Since we ship the frames with both halves assembled the person building the bike will have to remove the slot machine hardware separate the frame halves and start threading housing from the front of the bike through the slot machine and into the drive side chainstay Tranny29 Driv...

Page 13: ...22 23 Bike Set Up Tips and Tricks Tranny29 Cable Routing Bike Set Up Tips and Tricks Tranny29 Cable Routing Tranny29 Single Speed Cable Routing Tranny29 2x Cable Routing ...

Page 14: ...on the splines on the drive side of the bottom bracket Standard procedures apply to mounting an ISCG 05 compatible chainguide or bash on the HD3 The HD3 is also compatible with all common direct mount front derailleurs in both 2X and 3X configurations If you need an ISCG 05 adapter a derailleur cover or a derailleur mount they re available in our online store http store ibiscycles com parts for ib...

Page 15: ...hold up to this sort of abuse Hakkalügi Disc Brake Set Up If using mechanical discs and drop bar levers don t forget to put an in line cable adjuster as drop levers don t have adjusters built in You can utilize the split cable spacers that come with the frame on the top tube triple stops for either disc hydraulic hose or cable housing General Frame Information Care for Carbon The carbon fiber mono...

Page 16: ...ce off the ground after a drop off or large bump If adjusted too slow the fork may pack down and feel sluggish In order to conserve momentum and remain compliant the suspension needs to recover fairly quickly and push off the back side of bumps and holes If the rebound is adjusted too slow rolling energy is lost to damping and vibration If it is adjusted too fast the bike will bounce after bumps a...

Page 17: ...rbing o ring s position Step 3 Measure sag the distance from o ring to wiper Start with sag of 15 20 of travel and adjust to your preference Step 1 Add recommended air for rider weight see charts on following pages With bike on level ground bounce up and down a bit to overcome stock stiction Settle into your riding position ...

Page 18: ...si psi 125 135 57 61 55 50 135 145 61 66 60 55 145 155 66 70 70 65 155 170 70 77 80 75 170 185 77 84 85 80 185 200 84 91 90 85 200 215 91 98 95 95 215 230 98 104 100 100 230 250 104 113 110 110 Max 125 125 Ibis Handy Sag Measurer in Milimeters X Fusion Sweep 650b RIDER WEIGHT 650b lb kg psi bar 100 45 55 3 8 110 50 57 5 4 120 54 60 4 1 130 59 65 4 5 140 63 70 4 8 150 68 75 5 1 160 73 80 5 5 170 77...

Page 19: ...TD has adjustable rebound damping It s adjusted by turning the red dial on the inside of the CTD lever Generally you want it as fast as you can set it without getting bounced off the saddle after a bump or drop like riding off a curb in the saddle If the rebound setting is too slow the shock will be partially compressed when you hit the next bump resulting in packing down Too fast and the bike wil...

Page 20: ...PEED REBOUND PLUSH FIRM 0 CLICKS CLICKS 25 LSR LOW SPEED REBOUND 4 0 5 10 3 HSC LSC PLUSH IMPACT ABSORBS 0 TURNS TURNS 4 HSC HIGH SPEED COMPRESSION SUPPLE EFFICIENCY PEDAL 0 CLICKS CLICKS 25 LSC LOW SPEED COMPRESSION HSR LSR LIVELY POP CONTROL G OUT 0 TURNS TURNS 4 HSR HIGH SPEED REBOUND PLUSH FIRM 0 CLICKS CLICKS 25 LSR LOW SPEED REBOUND 4 0 5 8 3 Ripley DBinline Base Tune RECOMMENDED SAG 13mm HD...

Page 21: ...180 175 169 205 205 205 195 Fox Float CTD HD3 25 Sag 30 Sag RIDER WEIGHT PRESSURE RIDER WEIGHT PRESSURE 110 107 110 100 135 121 135 110 150 145 150 130 175 165 175 140 205 185 205 170 Fox Float CTD Ripley 25 Sag RIDER WEIGHT PRESSURE 110 100 130 120 150 140 170 170 200 200 X Fusion Microlite RL Ripley 30 Sag 35 Sag RIDER WEIGHT PRESSURE RIDER WEIGHT PRESSURE 100 65 100 60 110 72 110 67 120 87 120 ...

Page 22: ...be found in skate shops Working on Mojo HD3 The linkage assemblies on the HD3 are designed to be removed and replaced easily Be sure to purchase a fresh link set before removing the old ones to skip any downtime There are no bearings to press out nor any axles to hammer Upper and lower pivot assemblies are available in the buy section of our website or you can have your dealer order them from Ibis...

Page 23: ...single ring drive train clevis outer reducer front derailleur mount w 2 m5x10 flat head bolts single stop washer 10x5 m5x8 bhcs lower left ecc core cap m8x8 fhcs 698 bearing upper ecc nut m8x8 fhcs rear shock nut lower ecc shaft 608 bearing rear shock bolt du bushing clevis clevis reducer o ring m6x18 fhcs derailleur hanger chainsuck plate lower left ecc core bearing spacer 42x30x7 bearing lower r...

Page 24: ...tstay cable port derailleur hanger derailleur hanger mounting bolt derailleur hanger mounting nut seatstay yolk bolt slot machine seal slot machine bolt single cable port w m4 x 8 flat head bolt chainsuck plate slot machine steel washer slot machine alloy washer slot machine nut 44 45 FRAME HARDWARE Tranny29 FRAME HARDWARE ...

Page 25: ...MENT Cable Port 2 Nm Grease Clevis to Seatstay 15 Nm Loctite 243 Front Derailleur Cover Mount 5 Nm Loctite 243 Front Derailleur Mount 5 Nm Loctite 243 Lower Links 15 Nm Loctite 243 Lower Shock to Clevis Bolts 15 Nm Loctite 243 Rear Brake Caliper 6 Nm Loctite 243 Seat Binder 5 Nm Ti anti seize Upper Link Bolts 10 Nm Loctite 243 Upper Shock Mount Bolts 4 Nm Ti anti seize Tranny29 HARDWARE TORQUE SPE...

Page 26: ... not use Y or T tools when removing the clevis bolts Gently remove the clevis from the swingarm leaving the shock attached Step 2 Remove both of the eccentric core bolts using 6mm allen wrenches Step 3 Remove the countersunk bolt from each eccentric core cap You might need to use a 12mm open end wrench to prevent the eccentric from rotating Do not use a crescent wrench cave man Step 4 Gently remov...

Page 27: ...pec of the eccentric core bolts to 4 N m To reinstall the swingarm work in the reverse order Add grease to the core when reinstalling and a lightly grease the inner lip of the eccentric cap Don t forget the two spacers that go between the BB30 bearings in the seat tube The This information is shown in a video http tinyurl com mfttd8o chamfered hole on the cap aligns with the threaded hole on the e...

Page 28: ...wo forward upper link bolts Step 5 Pull the swingarm with the linkages still attached away from the front triangle Step 6 Remove the axle in the lower link that passes through the swingarm and separate the link from the swingarm Also remove the upper link from the swingarm To reassemble your bike follow the steps in reverse order Remember to use a little Loctite blue thread locker we prefer Loctit...

Page 29: ... Cycles will make replacement parts available at a minimum charge to the original owner Ibis Cycles does this at its sole discretion and reserves the right to refuse this offer so don t go crashing your bike Unless otherwise provided the sole remedy under the above warranty or any implied warranty is limited to the replacement of defective parts with those of equal or greater value at the sole dis...

Page 30: ... and stir until blended Pour the almond butter mixture over the dry ingredients and stir until coated 4 Transfer the mixture to the prepared pan Press down firmly It helps to coat your fingers with cooking spray Let stand for about 1 hour to harden Cut into bars Tips Notes Make Ahead Tip Individually wrap and keep at room temperature for up to 1 week or freeze for up to 1 month Thaw at room temper...

Page 31: ...Mojo Bearing Specs Ripley Being kicked in the you know what s Bottle Cage Cable Routing Cannoli Chainrings Chuck s Recipe Conehead DBinline Base Tune Fork Setup Fox Float Air Pressure Fox RC2 Base Settings Frame Care Frame Hardware Drawings Frame Hardware Torque Spec Chart Geometry Hakkalügi Disc Brake Set Up Harness the Gnarness Introduction ISCG 05 Method Man Opinions Peanut Butter Wrench Pliny ...

Page 32: ...60 61 Notes ...

Page 33: ...62 ...

Page 34: ...i b i s c y c l e s c o m ...

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