background image

2

F

or your safety

2

.

1

A

uthorised personnel

A

ll operations described in this operating instructions manual must be

carried out only by trained specialist personnel authorised by the plant
operator

.

D

uring work on and with the device the required personal protective

equipment must always be worn

.

2

.

2

A

ppropriate use

VEGABAR

67

is a suspension pressure transmitter for level and gauge

measurement

.

Y

ou can

nd detailed information on the application range in chapter

"

P

roduct description

"

.

O

perational reliability is ensured only if the instrument is properly used

according to the speci

cations in the operating instructions manual as

well as possible supplementary instructions

.

F

or safety and warranty reasons

,

any invasive work on the device

beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer

.

A

rbitrary

conversions or modi

cations are explicitly forbidden

.

2

.

3

W

arning about misuse

I

nappropriate or incorrect use of the instrument can give rise to

application

-

speci

c hazards

,

e

.

g

.

vessel over

ll or damage to system

components through incorrect mounting or adjustment

.

2

.

4

G

eneral safety instructions

T

his is a high

-

tech instrument requiring the strict observance of

standard regulations and guidelines

.

T

he user must take note of the

safety instructions in this operating instructions manual

,

the country

-

speci

c installation standards as well as all prevailing safety

regulations and accident prevention rules

.

T

he instrument must only be operated in a technically

awless and

reliable condition

.

T

he operator is responsible for trouble

-

free

operation of the instrument

.

D

uring the entire duration of use

,

the user is obliged to determine the

compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new
regulations

.

VEGABAR

67

4

...

20

m

A

/

HART

-

climate compensated

5

2

F

or your safety

39444

-

EN

-

110916

Summary of Contents for VEGABAR 67

Page 1: ...Operating Instructions VEGABAR 67 4 20 mA HART climate compensated Document ID 39444 Process pressure Hydrostatic...

Page 2: ...nting preparations 14 4 3 Mounting steps with straining clamp 16 4 4 Mounting steps with screwed connection 17 4 5 Mounting steps with lock tting 18 4 6 Mounting steps with housing and thread 19 4 7 M...

Page 3: ...ve interferences 53 8 3 Calculation of total deviation similar to DIN 16086 55 8 4 Exchanging the electronics module 56 8 5 Software update 56 8 6 Instrument repair 57 9 Dismounting 9 1 Dismounting st...

Page 4: ...practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warni...

Page 5: ...Arbitrary conversions or modi cations are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application speci c hazards e g vessel over l...

Page 6: ...e exceeded 2 8 Ful llment of NAMUR recommendations The device ful lls the requirements of the applicable NAMUR recommendations 2 9 Safety instructions for Ex areas Please note the Ex speci c safety in...

Page 7: ...rther certi cates The type label contains the most important data for identi cation and use of the instrument l Instrument type l Article number instrument l Technical data Measuring range process pre...

Page 8: ...pension cable left and connection tube right 1 Housing with integrated electronics 2 Suspension cable 3 Connection tube 4 Threaded tting 5 Transmitter 6 Protective cap 8 VEGABAR 67 4 20 mA HART climat...

Page 9: ...trument via www vega com VEGA Tools and serial number search In addition to the type label outside you can also nd the serial number on the inside of the instrument 3 2 Mode The VEGABAR 67 is a suspen...

Page 10: ...its own operating voltage You can nd details in the supplementary instructions manual Heating for indicat ing and adjustment module This function is generally not available for approved instruments 3...

Page 11: ...ormation in the operating instructions Indicating and adjustment module PLICSCOM Document ID 27835 The interface adapter VEGACONNECT 4 enables the connection of communication capable instruments to th...

Page 12: ...cover protects the sensor housing against soiling and intense heat from solar radiation You will nd additional information in the supplementary instructions manual Protective cover Document ID 34296...

Page 13: ...ing and connecting as well as later retro tting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment...

Page 14: ...ildup during operation A high pressure cleaner may not be used for cleaning With instrument versions in protection IP 66 IP 68 1 bar the ventilation is realised via the capillaries in the permanently...

Page 15: ...n mind for all versions l The protective cover prevents mechanical damage to the measuring cell It should only be removed when the sensor is deployed in extremely polluted water Fig 5 Mounting example...

Page 16: ...1 Hang the straining clamp on a suitable wall hook 2 Lower VEGABAR 67 to the requested height 3 Slide the clamping jaws upward and push the suspension cable between them 4 Hold the suspension cable pu...

Page 17: ...l side 3 Insert the suspension cable from below into the open screwed connection 4 Slide the seal cone and the cone sleeve over the suspension cable fasten manually with the seal screw 5 Screw the scr...

Page 18: ...welded socket Use a resistant seal Spanner width SW 41 torque max 80 Nm 4 Adjust the connection tube of VEGABAR 67 to the requested height and hold it 5 Turn the upper hexagon into the lower hexagon...

Page 19: ...ount VEGABAR 67 with housing and thread in the following way 1 Fasten the mounting bracket at the suitable height on the basin wall Information We recommend articles from the line of VEGA accessories...

Page 20: ...110 mm 4 33 Fig 11 Drilling template wall mounting plate Tip Mount the wall mounting plate so that the cable entry of the socket housing points downward The socket housing can be displaced by 180 to t...

Page 21: ...mind the following additional factors that in uence the operating voltage l Output voltage of the power supply unit can be lower under nominal load with a sensor current of 20 5 mA or 22 mA in case of...

Page 22: ...scrren when the screen is earthed on both ends To avoid this the cable screen must only connected to ground potential on one side of the switching cabinet in such applications The cable screen must no...

Page 23: ...e opening levers of the terminals you will hear the terminal spring closing 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground termi...

Page 24: ...inal connect the outer ground terminal above on the housing to potential equal isation 6 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 7 Attach the mo...

Page 25: ...GACONNECT I C interface 2 Spring loaded terminals for connection of the external indication VEGADIS 61 3 Ground terminal for connection of the cable screen 4 Spring loaded terminals for voltage supply...

Page 26: ...xt subchapter 1 3 2 Display 1 2 5 6 7 8 I C Fig 16 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT I C interface 2 Internal connection cable to the connection compartme...

Page 27: ...erface 2 Ground terminal for connection of the cable screen 3 Spring loaded terminals for voltage supply I2C 1 1 2 Fig 18 Wiring plan double chamber housing 1 Voltage supply Signal output Connection c...

Page 28: ...ection cable to the connection compartment 3 Terminals for VEGADIS 61 1 2 1 2 Fig 20 Connection compartment with double chamber housing Ex d 1 Spring loaded terminals for power supply and cable screen...

Page 29: ...Wiring plan version IP 66 IP 68 1 bar 1 2 Fig 22 Wire assignment connection cable 1 brown and blue to power supply or to the processing system 2 Shielding Wiring plan Wire assignment con nection cable...

Page 30: ...nal housing with version IP 68 Fig 23 VEGABAR 67 in IP 68 version 25 bar non Ex and axial cable outlet external housing Overview 30 VEGABAR 67 4 20 mA HART climate compensated 5 Connecting to power su...

Page 31: ...minals for connection of the external indication VEGADIS 61 3 Cable gland to the process component 4 Ground terminal for connection of the cable screen 5 Spring loaded terminals for voltage supply Ele...

Page 32: ...ng plan external electronics 1 Voltage supply 5 8 Switch on phase After connecting VEGABAR 67 to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 second...

Page 33: ...l Output signal jumps brie y approx 10 seconds to the set fault current Then the corresponding current is outputted to the cable the value corresponds to the actual level as well as the settings alre...

Page 34: ...stment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the indicating and...

Page 35: ...t the instrument with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required VEGABAR 67 4 20 mA HART climate compensated 35 6...

Page 36: ...ut jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys...

Page 37: ...n the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi The position correction compensates the in uence of the mounting position or...

Page 38: ...le mbar 5 Con rm with OK and move to position correction with The adjustment unit is thus switched over from bar to mbar Information When switching over to adjustment in a height unit in the example f...

Page 39: ...K The temperature unit is hence switched over from C to F Proceed as follows 1 Activate in the menu item Position correction the selection with OK Position correction O set P 0000 mbar 53 mbar 2 Selec...

Page 40: ...ve example 1 bar 1000 mbar 2 Set the requested percentage value with and OK 3 Edit the requested mbar value with OK 4 Set the requested mbar value with and 5 Con rm with OK and move to the menu overvi...

Page 41: ...out your settings already in the factory without the instrument having to be installed The actual measured value is displayed in addition to the menu items for zero span adjustment VEGABAR 67 is pres...

Page 42: ...ction with The adjustment unit is thus switched over from bar to mbar Proceed as follows to select the temperature unit 6 Activate the selection with OK and select Temperature unit with Activate the s...

Page 43: ...sured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed lim...

Page 44: ...earisation curve Linear Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the key Caution Note the following if the VEGABAR 67 with corresp...

Page 45: ...g range begin Span Max adjustment Measuring range end Density 1 kg l Density unit kg l Damping 1 s Linearisation Linear Sensor TAG Sensor Display Displayed value 1 bar Displayed value 2 Display unit V...

Page 46: ...to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will nd a detailed description...

Page 47: ...0000 mbar 1 3 Min adjustment 000 0 0 0 mbar 0 0 mbar 1 4 Max adjustment 100 00 100 00 mbar 0 0 mbar 1 5 Damping 1 s 1 6 Linearisation curve Linear 1 7 Sensor TAG Sensor Display 2 Basic adjustment Dis...

Page 48: ...urrent 20 5 mA 4 2 Simulation Start simulation 4 3 Reset Select reset 4 4 Language Deutsch 4 5 SIL Deactivated 4 6 HART mode Standard Address 0 4 7 Copy sensor data Copy sensor data 4 8 PIN Enable 4 9...

Page 49: ...ing and adjustment module The procedure is described in the operating instructions manual Indicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if t...

Page 50: ...EGACONNECT 3 Sensor 1 2 3 4 O P E N TWIST USB L O C K Fig 30 Connection via VEGACONNECT externally 1 I C bus com interface on the sensor 2 I C connection cable of VEGACONNECT 3 VEGACONNECT 4 USB cable...

Page 51: ...d HART resistance internal resistance approx 250 an additional external resistance is not necessary This applies e g to the VEGA instruments VEGATRENN 149A VEGADIS 371 VEGAMET 381 Common Ex separators...

Page 52: ...nt descriptions for the adjustment programs AMS and PDM are available as DD or EDD The instrument descriptions are already implemented in the current versions of AMS and PDM For older versions of AMS...

Page 53: ...s VEGABAR 67 o ers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g l Sensor l Process l Voltage supply l Signal processing The rst measures...

Page 54: ...t if necessary Current signal greater than 22 mA or less than 3 6 mA l electronics module or measuring cell defective Exchange the instrument or send it in for repair In Ex applications the regulation...

Page 55: ...mbient temperature l FKl Deviation l Fa Error current output Level measurement 1 5 mWs Ambient temperature 40 C product temperature 10 C VEGABAR 67 with measuring range 0 2 bar Calculation of the set...

Page 56: ...al number The electronics module with serial number includes order speci c data such as factory setting seal material etc These are not included in the electronics module without serial number The ser...

Page 57: ...tracted hex le Then the software update can be started The additional les are installed automatically Depending on the sensor this procedure can last approximately 1 h 8 6 Instrument repair If a repai...

Page 58: ...sily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling com...

Page 59: ...rcal med white oil FDA approved Straining clamp 1 4301 Threaded tting 316L Lock tting 316L Housing Plastic PBT polyester Alu die casting powder coated 316L External housing plastic PBT Polyester Socke...

Page 60: ...output values HART value Primary Value Process pressure HART value Secondary Value Temperature11 Signal resolution 1 6 A Failure signal current output adjustable mA value unchanged 20 5 mA 22 mA 3 6...

Page 61: ...op Pro bus PA and Foundation Fieldbus Range 50 150 C 58 302 F Resolution 1 C 1 8 F Accuracy in the range of 0 100 C 32 212 F 3 K in the range of 50 0 C 58 32 F and 100 150 C 212 302 F typ 4 K Input va...

Page 62: ...ci cations are only an overview and refer to the measuring cell Limitations due to the material and process tting version are possible The speci cations on the type label apply Nominal range Overload...

Page 63: ...coe cient of the zero signal and the output span in the com pensated temperature range 0 100 C 32 212 F reference temperature 20 C 68 F Average temperature coe cient of the zero signal and the output...

Page 64: ...suspension cable FEP PUR 20 80 C 4 176 F Version with suspension cable PE 20 60 C 4 140 F Process conditions The speci cations to the pressure stage and the product temperature are used as an overvie...

Page 65: ...lind stopper M20 x 1 5 Double chamber housing l 1 x cable entry M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 plug M12 x 1 for the external indicating and adjustment unit optional or l 1 x closin...

Page 66: ...Cable entry plug20 External housing l 1 x cable gland M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 or l 1 x closing cap NPT 1 x blind plug NPT or l 1 x plug depending on the version 1 x blind s...

Page 67: ...ng ABS Inspection window Polyester foil Voltage supply Operating voltage Non Ex instrument 12 36 V DC EEx ia instrument 12 30 V DC Exd instrument 18 36 V DC Operating voltage with lighted indicating a...

Page 68: ...ithout SIL quali cation ex factory the functional safety must be activated by the user via the indicating and adjustment module or via PACTware for applications according to SIL Functional safety acco...

Page 69: ...hy the associated approval documents have to be noted with these instruments They are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as vi...

Page 70: ...69 mm 2 72 79 mm 3 03 112 mm 4 41 M20x1 5 NPT 84 mm 3 31 M16x1 5 112 mm 4 41 M20x1 5 NPT 1 2 79 mm 3 31 1 Single chamber version 2 Double chamber version Aluminium housing 2 1 86 mm 3 39 116 mm 4 57 1...

Page 71: ...le chamber version Stainless steel housing 69 mm 2 72 79 mm 3 11 117 mm 4 61 M20x1 5 NPT 59 mm 2 32 80 mm 3 15 112 mm 4 41 M20x1 5 NPT 87 mm 3 43 86 mm 3 39 120 mm 4 72 M20x1 5 NPT M16x1 5 3 2 1 1 Sin...

Page 72: ...sion electropolished 2 Single chamber version precision casting 2 Double chamber version precision casting IP 68 version with external housing 1 2 65 mm 2 9 16 68 mm 2 43 64 92 mm 3 5 8 42mm 1 21 32 4...

Page 73: ...3 64 22 mm 55 64 14 mm 35 64 38 5 mm 1 33 64 22 mm 55 64 22 mm 55 64 G1 A 1 NPT G1 A 1 NPT G1 A 1 NPT G1 A SW 46 mm 1 13 16 SW 60 mm 2 23 64 L L L L Fig 41 VEGABAR 67 standard ttings 1 Straining clamp...

Page 74: ...7 7 8 11 7 32 45 64 45 64 45 64 25 32 15 16 55 64 DN PN D k b FA 25 40 EA 40 40 FB 50 40 d2 d4 f FM 150 16 FE 80 40 FC 32 40 6 7 32 1 8 8x 45 64 7 3 32 8 21 32 25 32 FK 100 16 7 1 2 1 1 4 1 8 4x 5 8...

Page 75: ...mm 2 1 64 L 51 mm 2 1 64 L 64 mm 2 33 64 40 mm 1 37 64 8 mm 5 16 163 mm 6 27 64 1 2 Fig 43 VEGABAR 67 hygienic ttings 1 Clamp 2 PN16 64 mm DIN 32676 ISO 2852 316L 2 Bolting DN 50 VEGABAR 67 4 20 mA HA...

Page 76: ...roduits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por...

Page 77: ...28 Error messages 54 F Fault recti cation 53 H HART multidrop 37 Hotline 53 L Linearisation curve 44 M Max adjustment 40 Min adjustment 39 Moisture 13 Mounting in the basin 19 in the vessel 19 Mounti...

Page 78: ...78 VEGABAR 67 4 20 mA HART climate compensated Index 39444 EN 110916...

Page 79: ...VEGABAR 67 4 20 mA HART climate compensated 79 Index 39444 EN 110916...

Page 80: ...vega com Printing date ISO 9001 All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail...

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