5
4. PERIODIC MAINTENANCE
All batteries lose charge over time, especially when they are warm. AC recharge
is recommended every two months, when not in frequent use. Use the AC
recharger and charge for the recommended time. If the unit gets dirty, gently clean
the outer surface of the spotlight with a soft cloth moistened with a mild solution of
water and detergent. Periodically inspect the condition of recharge adapters, connec-
tors, and wires. Replace any components that may have become worn or broken.
5. PARTS REPLACEMENT
Three parts are replaceable by users. The quartz halogen bulb and sealed lead
acid battery are proprietary and are available through Vector Manufacturing. A
substitute 12 volt 3Ah 55 watt bulb may be used instead of a Vector bulb. These
can also be purchased from popular automotive parts suppliers nationwide. The
DC charging adapter fuse is also replaceable. Contact Vector Manufacturing's tech-
nical support department for replacement parts and any additional information that
you may need. They may be reached at (954) 584-4446 or toll free at
(866) 584-5504.
5.1 SPOTLIGHT BULB REPLACEMENT
To replace the 3H type 12 volt bulb you will need a small Phillips type screwdriv-
er and a replacement bulb. During bulb installation, avoid touching the glass part
of the bulb (see Figures 4B for details).
1. Disconnect the unit from any charging adapters.
2. Push the rubber bezel towards the front of the spotlight to reveal two small
Phillips screws in the retaining ring.
3. Using the screwdriver, remove (counterclockwise) two Phillips screws and set
them aside.
4. Lift off the retaining ring, glass lens and rubber "O" ring and set them aside.
(Figure 4A)
5. Carefully remove the reflector and bulb assembly (Figure 4B).
6. Disconnect the bulb wire from the red power wire.
7. Unsnap the hairpin retaining wires from the reflector’s flange.
8. Using the screwdriver, loosen the retaining screw to remove the bulb from the
reflector (no need to completely remove this screw).
9. Lift out the bulb and the attached wire.
10. Insert the replacement bulb into the reflector's flange.
11. Put back and secure the hairpin retaining wires.
12. Connect the bulb power wire to the red power wire.
13. Tighten the retaining screw on the flange.
14. Place the reflector in position in the body of the spotlight.
15. Replace the rubber "O" ring in the groove around the perimeter of the reflector.
16. Replace glass and retaining ring so that the screw holes are aligned.
17. Secure retaining ring with two screws.
18. Replace rubber bezel.
19. Operate switch to ensure proper operation of spotlight.
