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VC VC40 series, Operaing Instructions

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VC VC40 series Operaing Instructions Download Page 1

 

 

 

 

 

 

 

 

 

 

 

 

® 

Vision 

Components 

® 

 

The Smart Camera People 

 

VC4XXX Operating Manual 

 

Hardware Specifications and special Software Functions of 

VC40XX and VC44XX Smart Cameras 

 

 

Revision 3.3 – 23 Jul 2014 
Document name: VC4XXX_HW.pdf 

 Vision Components GmbH Ettlingen, Germany 

 

 

Summary of Contents for VC40 series

Page 1: ...mart Camera People VC4XXX Operating Manual Hardware Specifications and special Software Functions of VC40XX and VC44XX Smart Cameras Revision 3 3 23 Jul 2014 Document name VC4XXX_HW pdf Vision Components GmbH Ettlingen Germany ...

Page 2: ...News for up to date information on VC Software and Documentation Knowledge Base FAQ searchable Database with latest software developments frequently asked questions and demo programs Download Areas for all documentation and Software downloads refer to the following table Description Title on Website Download Center Introduction to VC Smart Camera programming Programming Tutorial for VC20XX and VC4...

Page 3: ...65C 20 5 6 Technical Specifications VC4466 21 5 7 Technical specifications VC4467 VC4467NIR 22 5 8 Technical Specifications VC4468 23 5 9 Technical Specifications VC4472 24 6 VC4XXX Camera Interfaces 25 6 1 LAN Ethernet Interface 26 6 1 1 Pin Assignments LAN Ethernet Interface 26 6 1 2 Available Accessories for LAN Ethernet socket 26 6 2 Trigger V24 RS232 Keypad Encoder Interface 27 6 2 1 Pin Assi...

Page 4: ...al Models 38 7 1 3 Order Numbers VC Optimum Models 38 7 2 Order numbers of all available VC4XXX Accessories 39 8 Programming VC4XXX Smart Cameras 43 8 1 Programming the additional Serial Interface 43 8 2 Programming the Encoder Interface 44 Appendix A Block diagram VC40XX Smart Cameras A Appendix B Block diagram VC4018 16 Smart Cameras A Appendix C Dimensions VC Base VC4018 and VC4016 B Appendix D...

Page 5: ... for all cameras for easier product selection The proven industrial housing and connectors of the VC20XX series has been kept for the new model line Together with the almost complete software compatibility this will aide the upgrade of existing applications For the new VC Base Family range it was possible to shorten the camera housing even further offering a complete vision system with a very smal...

Page 6: ...almost every application 3 VC Optimum Family The VC44XX feature the 1 GHz Ti C644X processor with 8000MIPS made for applications that require the maximum calculation power available in a vision system today Further additional features compared with the VC Professional Family are 64 Mbyte DRAM memory CCD resolutions of up to 2 mega pixel and frame rates of up to 250 fps 500 fps in binning mode The ...

Page 7: ...ernet SVGA SXGA Video output integrated SVGA SXGA Video output integrated Digital IO s 4 Inputs 4 Outputs up to 4x 400mA NOT separated fom power supply 4 Inputs 4 Outputs up to 4x 500mA Separated fom power supply Inputs 4 Outputs up to 4x 500mA Separated fom power supply Supply Voltage 12 24V 24V 24V Power interruption detection see 6 3 2 High Speed Shutter Down to 36µsec Down to 5µsec Down to 5µs...

Page 8: ... bits used for grey values Input LUT none Image Display Via 100 Mbit Ethernet onto PC Processor Texas Instruments 400 MHz TMS320 C64 DSP RAM 32 Mbytes SDRAM synchronous dynamic RAM Memory capacity Up to 100 full size images in format 640x480 Flash EPROM 4 Mbytes flash EPROM nonvolatile memory for programs and data in system programmable 3 MB available to user MMC Not available Process interface 4 ...

Page 9: ...for grey values Input LUT none Image Display Via 100 Mbit Ethernet onto PC Processor Texas Instruments 400 MHz TMS320 C64 DSP RAM 32 Mbytes SDRAM synchronous dynamic RAM Memory capacity Up to 100 full size images in format 1024x768 Flash EPROM 4 Mbytes flash EPROM nonvolatile memory for programs and data in system programmable 3 MB available to user MMC Not available Process interface 4 inputs 4 o...

Page 10: ...display black and white Pseudo Color from color lookup table 3x8Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 400 MHz TMS320 C64 DSP RAM 32 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethern...

Page 11: ...3x8Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 400 MHz TMS320 C64 DSP RAM 32 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interface 100Mbit Ethernet Serial Interface 115 200 bd ser...

Page 12: ...ite Pseudo Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 400 MHz TMS320 C64 DSP RAM 32 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interface 100 Mb...

Page 13: ...te Pseudo Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 400 MHz TMS320 C64 DSP RAM 32 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interface 100Mbit...

Page 14: ...k and white Pseudo Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 400 MHz TMS320 C64 DSP RAM 32 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interfac...

Page 15: ...seudo Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 400 MHz TMS320 C64 DSP RAM 32 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interface 100Mbit Eth...

Page 16: ...nd white Pseudo Color from color lookup table 3x8Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 1 GHz 8000 MIPS TMS320 C64 DSP RAM 64 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet inte...

Page 17: ...ive image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 1 GHz 8000 MIPS TMS320 C64 DSP RAM 64 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interface 100Mbit Ethernet Serial Interface 115 200 bd serial ...

Page 18: ...ay black and white Pseudo Color from color lookup table 3x8Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 1 GHz 8000 MIPS TMS320 C64 DSP RAM 64 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Eth...

Page 19: ...seudo Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 1 GHz 8000 MIPS TMS320 C64 DSP RAM 64 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interface 100...

Page 20: ...seudo Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 1 GHz 8000 MIPS TMS320 C64 DSP RAM 64 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interface 100...

Page 21: ...eudo Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 1 GHz 8000 MIPS TMS320 C64 DSP RAM 64 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interface 100M...

Page 22: ... white Pseudo Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 1 GHz 8000 MIPS TMS320 C64 DSP RAM 64 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet inter...

Page 23: ... Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 1 GHz 8000 MIPS TMS320 C64 DSP RAM 64 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet interface 100Mbit ...

Page 24: ...nd white Pseudo Color from color lookup table 3x8 Bit RGB live image still image graphics Overlay 8 bit overlay with LUT maskable Processor Texas Instruments 1 GHz 8000 MIPS TMS320 C64 DSP RAM 64 MByte Flash EPROM 4 MByte SD card 2 GB Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x500 mA Trigger input Fast 5 V TTL input and output jitter free image acquisition Ethernet int...

Page 25: ...IO and Power Supply Interface 4 Video Output Interface not available with VC4018 and VC4016 cameras The pin assignments electrical specifications as well as available accessories are shown for each interface connector in the following sections Please also refer to the Product Hardware Order Numbers for VC40XX Accessories Cables page for an up to date list of cables and further information availabl...

Page 26: ...t Interface Signal Pin rear view camera socket T 2 T 1 R 6 R 5 3 4 6 1 2 Available Accessories for LAN Ethernet socket Signal Pin to cam Pin to PC Cable Color 20m patch cable Cable Color 10m patch cable T 2 1 yellow white pink T 1 2 orange pink R 6 3 white green white green R 5 6 green green 3 NC 4 NC Refer to section 7 2 for a list of available cables with order numbers ...

Page 27: ... provide own external pull up resistor or connect TTL push pull sensor A new keypad is required the VC20XX keypad is not compatible with VC4XXX cameras Refer to the 7 2 section for details Note the following important changes from the VC40XX cameras shipped until July 2006 New serial number for all VC4XXX with encoder input XX1XXXX instead of XX0XXXX New models now boot with serial output inactive...

Page 28: ... details This means when replacing a VC20XX camera with a VC40XX the trigger input circuit needs to be modified or the camera can be damaged See the Electrical specifications in section 6 2 5 for details Read the introduction of section 6 2 explaining important modifications of this interface in order to avoid damaging the camera 6 2 2 Trigger Cable HIROSE 10A 7P 6SC 6 pin solder plug Length 5m Ca...

Page 29: ...This cable can also be ordered without the D sub connector Refer to section 7 2 for a list of available cables with order numbers Refer to section 8 1 for information on programming the serial interface 6 2 4 Y Cable Connectors 1x HR10A 7P 6P male connector 2x HR10A 7J 6S female socket Cable length 0 5m The color coding of this cable corresponds to the Trigger Cable described above All cables are ...

Page 30: ...igger input due to the additional RS232 interface Old trigger input circuits need to be modified in order to prevent damaging the trigger input of the VC40XX camera See the introduction of section 6 2 for details The use of a transistor in the trigger input circuit is recommended as shown in the following figures These are sample circuits only please check the final circuit layout as this depends ...

Page 31: ...esistor is not included in the initial hardware release delivery until end of 2005 Please provide external pull down resistor in case the trigger input stays high Suggested Trigger Input Circuit NPN Trig In Pin 6 GND Pin 3 1kΩ TTL Input R R 5V Out Pin 2 Trig In Pin 6 GND Pin 3 1kΩ TTL Input Camera Circuit Trigger Input Circuit Camera Circuit Trigger Input Circuit 5V Out Pin 2 ...

Page 32: ...red for instance 1 kΩ between Trig Out and 5V out in order to pull the floating trigger output back to high The 100 Ω Resistor protecting the TTL trigger output Pin 5 from the VC20XX has been replaced with a self resetting poly fuse see the following drawing The trigger output is switching to ground active low The behavior of the output signal however can be programmed high or low during exposure ...

Page 33: ...mera models it is possible to supply the PLC outputs with 12V via Pin 1 and Pin 9 if that is the required output voltage for OUT0 to OUT3 With the VC4018 and VC4016 and VC4002L cameras these PLC supply contacts are internally connected with the camera power supply pin 2 In this case pin 1 and 9 require the same voltage level as the camera power supply pin 2 Refer to section 6 3 4 for details on th...

Page 34: ... red blue 24V backup supply supplying power at least 100ms longer than grid supply in case of a power failure 24V PLC 1 red 24V standard power grid supply 24V PLC 9 grey pink 24V standard power grid supply GND IN com 3 black GND power supply Here the PLC voltage 24V PLC is connected directly to the power grid supply The main camera power supply at Pin 2 should remain high for at least 100ms longer...

Page 35: ...ation of PLC output voltage PLC outputs supply not separated from power supply PLC output supply separated from camera power supply common GND PLC Input Voltage Identical with power supply voltage 12 V 24 V PLC Input Current max 1 5 mA at 12V to 3 5mA 24V 1 5 mA at 12V to 3 5mA 24V PLC Output Voltage Identical with power supply Voltage internally connected 12 V to 24 V supplied separately via pin ...

Page 36: ...gth are ignored Signal Debouncing Software 40 μs waiting time until a signal change is acknowledged 6 3 4 2 Connection of Outputs VC Professional and VC Optimum Family relais motor etc GND black cable 12 24V red cable inside camera 12 24V 4 digital outputs Operating Voltage 12 to 24 V current per output 500 mA total current all outputs 1000 mA Connect both 12 24 V PLC power supply pins 1 and 9 bit...

Page 37: ... GND 3 red shield G Out 2 green signal G GND 1 green shield B Out 9 blue signal B GND 8 blue shield HS Out 10 white signal HS GND 7 white shield VS Out 6 gray signal VS GND 5 gray shield Equipped on one end with a Hirose plug length 5m 10m and 25m Please order with 2nd connector if you need a DSUB15 connector at the other end Refer to section 7 2 for a list of available cables with order numbers T...

Page 38: ...K000258 VC4018C VK000267 VC4016 VK000257 VC4016C VK000268 7 1 2 Order Numbers VC Professional Models Article Description Order Number VC4038 VK000230 VC4058 VK000303 VC4065 VK000249 VC4066 VK000250 VC4067 VK000361 VC4067 NIR VK000423 VC4068 VK000269 7 1 3 Order Numbers VC Optimum Models Article Description Order Number VC4438 VK000333 VC4458 VK000304 VC4459 VK002090 VC4465 VK000301 VC4465C VK00030...

Page 39: ... 6 1 2 Article Description Order Number Camera Connector Second Connector 5m LAN C6 Cable VK000149 HRS connector female 6 pin RJ45 10m LAN C6 Cable VK000150 HRS connector female 6 pin RJ45 20m LAN C6 Cable VK000151 HRS connector female 6 pin RJ45 Ethernet Cross Module VK000156 RJ45 RJ45 female socket Trigger Cables Refer to section 6 2 2 Article Description Order Number Camera Connector Second Con...

Page 40: ... pin D SUB 9 pin female 25m V24 cable VK000241 HRS male 6 pin without connector 25m V24 cable with DSUB VK000242 HRS male 6 pin D SUB 9 pin female Y Cable for connecting several cables to the Trigger Serial Interface Refer to section 6 2 4 Article Description Order Number Camera Connector Second Connector 0 5m Y adapter cable VK000124 HRS male 6 pin 2 HRS female 6 pin Power Supply and IO Interface...

Page 41: ...D SUB 15 pin male 5m SVGA cable with DSUB VK000079 HRS connector male 10 pin HD SUB 15 pin female 10m SVGA cable VK000061 HRS connector male 10 pin without connector 10m SVGA cable with DSUB VK000133 HRS connector male 10 pin HD SUB 15 pin male 10m SVGA cable with DSUB VK000080 HRS connector male 10 pin HD SUB 15 pin female 25m SVGA cable VK000065 HRS connector male 10 pin without connector 25m SV...

Page 42: ...ooting by switching the 24V secondary side 15W power supply needed if switching the mains supply VK000036 VCSKBC4 Keypad different from VCSKBC6 for VC20XX cameras VK000238 IR cut filter camera is shipped with this filter mounted refer to Appendix E EK000625 Clear glass filter replaces IR Cut filter EK000628 IR Transmitting Filter EK000624 Flex cables for detached Camera Head mounting 30mm length 2...

Page 43: ...very first Page of this manual 8 1 Programming the additional Serial Interface The following program shows the programming of the VC4XXX serial interface refer to section 6 2 With the new encoder interface it is required to initialize the serial interface prior to its use with the following macro INTERFACE_MODE SERIAL void sertest void FILE tty unsigned xbaud 115200 unsigned xbaud 9600 char c 0 pr...

Page 44: ...TRIGINP_NEG turning direction anti clockwise tpict take image to end live mode INTERFACE_MODE ENCODER Encoder mode RS232 disabled ENC_DISABLE_CNT disable counter ENC_WAIT_N wait one time for next 0 pulse ENC_WAIT_N_TRIG wait every time for next 0 pulse ENC_ENABLE_CNT enable inputs ENC_WRITE_CNT 506 set Counter value ENC_WRITE_RELOAD 256 set Reload value while Run tenable wait for external trigger ...

Page 45: ...ppendix A Block diagram VC40XX Smart Cameras Appendix B Block diagram VC4018 16 Smart Cameras CCD Sensor PGA CDS A D Con verter FIFO Trigger In Out Control Status Reg PLC Interface 32 MB SDRAM 4 MB Flash Eprom TMS C64XX DSP Bus Controller Driver Controller MODE UART Receiver Trigger In Out 24V PLC In Out Ethernet ...

Page 46: ...n VC4XXX Smart Cameras 1996 2014 Vision Components GmbH Ettlingen Germany B Appendix C Dimensions VC Base VC4018 and VC4016 Maximal torque for M6 screws all camera models 10 Nm Appendix D Dimensions VC Professional and VC Optimum models ...

Page 47: ...VC4XXX_HW pdf Hardware Documentation VC4XXX Smart Cameras 1996 2014 Vision Components GmbH Ettlingen Germany C Appendix E Drawing Camera Head VC40XX and VC44XX ...

Page 48: ...camera is used without IR filter it is important to replace it by a clear glass filter of the same size The C mount flange distance from the CCD is accurately adjusted for the use of the IR filter removing the filter decreases the length of the optical path and it may become impossible to focus some lenses to a larger working distance If the IR filter is not to be used please order your camera wit...

Page 49: ...ries Color Lib Extension Lib VCOCR Text Recognition Library VC Smart Reader VC Smart Finder VC Solar Solution News and Events VC News Trade Show dates VC Seminars Workshops Service Support Contact Contact Vision Components Download Center Download of Documentation User Registration required Product Brochures Camera Manuals Getting Started Programming Manuals Training Manuals and Demo Code Software...

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