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C.  PROTECTION FROM WATER DAMAGE  

 

CAUTION:

 

All water heaters have a risk of leakage at some 

unpredictable time.

  

 

IT IS 

THE CUSTOMER’S RESPONSIBILITY TO PROVIDE A 

CATCH PAN OR OTHER ADEQUATE MEANS, SO THAT THE 
RESULTANT FLOW OF WATER WILL NOT DAMAGE 
FURNISHINGS OR PROPERTY.

 

(See Figure 1)

 

The Warranty provided assures replacement within its terms, but 
specifically does not warrant against consequential damage caused by a 
leaking water heater.  
 

D.  RELIEF VALVE 

 

WARNING:

 

A POTENTIAL HAZARD TO LIFE AND PROPERTY 

MAY EXIST IN ANY WATER HEATER IF AN APPROVED 
TEMPERATURE-AND-PRESSURE RELIEF VALVE IS NOT 
PROPERLY INSTALLED. 

 

For protection against excessive pressures and temperatures in 
this water heater, install temperature-and-pressure protective 
equipment by local codes, but not less than a combination 
temperature-and-pressure relief valve certified by a nationally 
recognized testing laboratory that maintains periodic inspection of 
production of listed equipment of materials, as meeting the 
requirements for Relief Valves and Automatic Gas Shutoff for Hot 
Water Supply Systems, ANSI Z21.22-1971. This valve must be 
marked with maximum set pressure not to exceed the marked 
maximum allowable working pressure of the water heater 
(150psi). Install the valve into an opening provided and marked 
for this purpose in the water heater, and orient it or provide the 
tubing so that any discharge from the valve will exit only within 6 
inches above, or at any distance below the structural floor and 
cannot contact any live electrical parts. The discharge opening 
must not be blocked or reduced in size under any circumstances. 

 

CAUTION:

 A relief valve is designed to discharge excessively hot 

water. 

THE CUSTOMER IS RESPONSIBLE TO PROTECT 

PROPERTY AND PERSONNEL FROM HARM WHEN THE 
VALVE FUNCTIONS.

  

 

Install the T&P provided on hot water outlet of tank as shown in 
Figures 1 and 2. (Except model S70DTPP, see next) 

 

For model S70DTPP, Install the T&P provided on the ¾” NPT 
brass connection that is installed on the side of the heater. (See 
Figure 3) 

 

Care must be taken to be sure that the stem of the pressure-and-
temperature relief valve is immersed in the water within the top 6 
inches of the tank. 
 

Summary of Contents for TOP PERFORMER PLUS

Page 1: ...Operation and Installation Manual TOP PERFORMER PLUS Indirect Fired Water Heater Limited Warranty and Tank Replacement...

Page 2: ...heaters will absorb less than 200 000 BTU hr when domestic water outlet temperature is 194 F and boiler water supply temperature is 240 F Listed outputs are based on ASME Section VIII Interpretation V...

Page 3: ...ere is risk of property damage and personal injury inherent in the use of any hot water system The Company cannot supervise the installation and therefore makes it a specific condition of the warranty...

Page 4: ...Diagram 5 ___________________________________________ 13 FIGURE 1_____________________________________________________ 14 FIGURE 2_____________________________________________________ 14 FIGURE 3____...

Page 5: ...foundation in a clean dry location nearest the boiler The heater should be protected from freezing and water lines should be insulated to reduce energy and water waste Leave sufficient headroom to ser...

Page 6: ...he requirements for Relief Valves and Automatic Gas Shutoff for Hot Water Supply Systems ANSI Z21 22 1971 This valve must be marked with maximum set pressure not to exceed the marked maximum allowable...

Page 7: ...the other Thread the bolt into the nut and tighten in proper order See Figure 4 NOTE Be sure to place bolts in all of the openings WARNING Plastic o ring housing must be installed properly See Figure...

Page 8: ...Supply Line from the boiler to the HX in fitting and Boiler Return Line to the boiler to the HX Out fitting H FILLING THE HEATER Check that the temperature and pressure relief valve has been properly...

Page 9: ...ect 24VAC Power From the the switching relay board or from a step down transformer to the screws to the right of the Probe Connector See Thermostat Diagram 5 K TPI WIRING CONTROLS NOTE THE TPI THERMOS...

Page 10: ...oper installation will present potential hazard to life and property Check to be sure that proper relief valve requirements are met T P installed as shown in Figures 1 and 2 See Figure 3 for S70DTPP 3...

Page 11: ...trol temperature properly without any notice and therefore should be tested periodically for your protection DANGER IF YOU DISCOVER EXTREME HOT WATER COMING FROM THE FAUCET IMMEDIATELY SHUT OFF THE MA...

Page 12: ...ee Thermostat Diagram 1 NOTE Markings on slide are approximate Check temperature at faucet to ensure safe operating temperature 4 Adjust left side lever to the desired differential The thermostat will...

Page 13: ...ger Consists of two copper tubes one inside the other wound into a coil The outer tube is soldered into the brass fitting that mates into the tank The inner tube is soldered into the brass fitting tha...

Page 14: ...11 Thermostat Diagram 1 Thermostat Diagram 2...

Page 15: ...12 Thermostat Diagram 3 ETC101 Low Voltage Only Red Circuit Board TPI Green Circuit Board OUTPUT CONTACTS 24V IN...

Page 16: ...and push wires Down into holes in top of connector This can also be done one side at a time 4 C Tug on each wire to make sure they are secure Wires Buttons Thermostat Diagram 5 Typical Wiring Wiring w...

Page 17: ...14 FIGURE 1 Installation Diagram Using Zone Valves FIGURE 2 Installation Diagram Using Separate Circulator...

Page 18: ...15 FIGURE 3 S70DTPP Installation Diagram Using a Single Tank S70DTPP Installation Diagram Including One Hotstow Storage Tank...

Page 19: ...16 FIGURE 4...

Page 20: ...If neither action has solved your problem please have your plumbing contractor contact us for assistance CUSTOMER RELATIONS DEPARTMENT General vaughncorp com 978 462 6683 VAUGHN THERMAL CORPORATION 26...

Page 21: ...ANUFACTURED DATE INDICATED BY THE SERIAL NUMBER ON THE TOP PERFORMER COVERAGE Replacement policy covers only the storage tank for leaks caused by the corrosive effects of water under normal and proper...

Page 22: ...and limitations 1 The Top Performer must be correctly installed according to the installation manual provided with the unit and all applicable local and national codes 2 The unit must be operated wit...

Page 23: ...n should be noted At time of installation and retained for Future reference Model No Serial No Date Installed Dealer s Name Address City State Zip 26 Old Elm Street P O Box 5431 Salisbury MA 01952 543...

Page 24: ...Warranty on newly purchased tanks Not available on replacement tanks may be purchased by completing and returning this form to Vaughn Thermal Corporation along with a payment of 199 within 30 days of...

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