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Formular-Nr.:71   Rev.-Nr.:07   03/18      

-2- 

INSTALLATION on the shaft 

The VARIPROP is delivered assembled, greased and ready for installation. 

He may not be disassembled, otherwise the warranty claim goes out!

 

 
 

 
 
 
 
 

BLUE  FIT  CHECK  of  PROPELLER:     

The  propellers  are  manufactured  to  close  tolerances  and 

therefore care must be taken when handling and mounting. Prior to mounting it may be necessary to 
check the blue fit of the propeller to guarantee a close fit to taper size. If the blue fit is unsatisfactory 
due to temperature differences it may be necessary to ream the propeller to suit. Therefore please use 
the grinding paste supplied with the propeller. 
It must be noted however that all blue fits will have been 70 to 80% of the taper lenght.  
 

MOUNTING:

 First slide the prop on the shaft without key. Mark the shaft with a grease-pen at the prop end. 

After tightening the shaft nut very strongly ( torque-setting see page10 ) the mark must disappear. If not, the 
key is binding and the top or the sides of the key must be filed down. Light must be shining through on the 
top of the key when looking into the hub from astern. You may have to move your eye vertically to see it. 
 
 
 

 
 
 
 
 
 
 

Before fitting the VARIPROP onto the shaft, check key 
and keyway in the propeller hub. Take care that the key 
is the proper dimension and that the hub slides 
completely onto the shaft (see below). Also check the 
nut on thread of the shaft before fitting the prop. If you 
can not screw the nut the complete length of the 
thread, because of a little damage to the thread, 
carefully use a triangle file to bring it down to a good fit. 
Remove the housing cap with zinc anode (2) and the 
nut (4). Fit the propeller onto the shaft strongly. Tighten 
the nut (4) with LOCTITE low (pink) onto the shaft  
( torque-setting see page 10 ) and secure it with the 
lock pins (3). Fit the housing cap with anode (2).  
 
Make sure that the propeller is always protected from  
electrolytic corrosion by changing the anode (2) latest 
every year! May not be necessary in freshwater.

 

After 

the VARIPROP has been fitted properly check that the 
blades rotate freely from the forward stop to the 
reverse stop. The shock absorber function can be felt !  
See servicing page 9. 

Only two

 of the three lock-pin holes can 

be used, depending on the final position
of the shaft-nut flange ( 

3

 ). 

Carefully align the lock-pins

 

(3)

 straight. They must go 

in  easily.  If  not,  try  first  to  tighten  the  propnut  a  little 
further  until  they  do.  If  impossible,  back  off  the  nut  a 
little. The lock-pins

 

should be hand tightened only. 

If overtightened they may strip. 

3

Summary of Contents for DF-160

Page 1: ...0 Installation on the shaft page 2 Operation page 4 Pitch adjustment LH left hand rotation propeller page 5 Pitch adjustment RH right hand rotation propeller page 6 Defining and checking adjustments page 7 Removing from the shaft page 8 Servicing page 9 Torque settings prop nut page 10 ...

Page 2: ...ing the VARIPROP onto the shaft check key and keyway in the propeller hub Take care that the key is the proper dimension and that the hub slides completely onto the shaft see below Also check the nut on thread of the shaft before fitting the prop If you can not screw the nut the complete length of the thread because of a little damage to the thread carefully use a triangle file to bring it down to...

Page 3: ...ng cap screws 1 also page 8 loosely then tighten securely in succession Use LOCTITE low pink and observe the little washers ENGINE DRY TEST Please consider that a dry test of the engine MUST NOT be done while the VARIPROP is fitted onto the shaft The VARIPROP needs water pressure on the blades otherwise the prop could be damaged ...

Page 4: ...haft lock to ensure the propeller feathers and stays in sailing position TROUBLE SHOOTING If the propeller does not work in forward or reverse go systematically through the points below Check low idle of the engine It should be 800 to 900 rpm in idle Check shifting movement of the transmission lever Make sure that the shifting travel is not too short The amount of lever travel as measured at the p...

Page 5: ...pplied with the prop type key supplied with the prop 2 Turn the adjusting screw 2 which is marked as 2 Turn the adjusting screw 4 which is marked as AH or V with the 8mm Allen key as follows AS or R with the 8mm Allen key as follows 2a Increasing of pitch approx 3 max 2a Increasing of pitch approx 2 max Turn the adjusting screw 2 clockwise Turn the adjusting screw 4 anti clockwise see NOTE above a...

Page 6: ... with the prop type key supplied with the prop 2 Turn the adjusting screw 2 which is marked as 2 Turn the adjusting screw 4 which is marked as AH or V with the 8mm Allen key as follows AS or R with the 8mm Allen key as follows 2a Increasing of pitch approx 3 max 2a Increasing of pitch approx 2 max Turn the adjusting screw 2 clockwise Turn the adjusting screw 4 anti clockwise see NOTE above and pag...

Page 7: ... housing cap To return to original factory pitch settings line up AH or V resp AS or R markings on the hub face Example check adjustments ahead inner marking has moved original factory pitch setting pitch has been increased ahead ahead check adjustments astern inner marking has moved original factory pitch setting pitch has been decreased astern astern NOTE If the engine does not reach the desired...

Page 8: ...node 2 Remove both lock pins 3 and the prop nut 4 see page 2 3 Screw the puller nut completely into the hub 4 Now screw the hexagonal head bolt into the nut and turn the bolt against the shaft until the VARIPROP comes off the taper Never use a hammer to remove the prop from the taper NOTE Never dismantle the VARIPROP yourselves Disassembly and reassembly require special tools and technical know ho...

Page 9: ...grease sterntube grease Shock absorber The integrated hydraulic shock absorber reduces unpleasant operating noises The pitch stops are substantially protected against wear At rotating the blades by hand you can feel the shock absorber function This heavy turning at the absorber area is normal and necessary for the function Zinc anode Make sure that you always keep the zinc anode in good condition ...

Page 10: ...5 ft lb UNC 3 4 10 M 24 x 3 BSW 1 8 210 Nm 155 ft lb UNC 1 8 M 20 x 1 5 BSF 3 4 12 135 Nm 100 ft lb UNC 3 4 16 M 24 x 2 BSF 1 10 225 Nm 165 ft lb UNF 1 12 M 30 x 3 5 BSW 1 1 8 7 350 Nm 255 ft lb UNC 1 1 8 7 UNC 7 8 9 160 Nm 115 ft lb M 27 x 3 315 Nm 230 ft lb M 30 x 2 430 Nm 315 ft lb M 36 x 3 490 Nm 360 ft lb M 42 x 3 530 Nm 390 ft lb UNC 1 1 2 6 390 Nm 290 ft lb BSW 1 1 4 7 UNC 1 7 350 Nm 255 ft...

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